Section 4: Dedicated Clean Ballast Tank
Operation Procedures
Dedicated clean ballast operations require a full appreciation of the
operational procedures and a thorough understanding of what is going on at all times.
Frequent checks are essential to ensure that contamination or pollution does not
occur.
The loading/discharge and ballast handling programme together with the
checklist (see section 5) and any other relevant information should be displayed in the
cargo control room or other appropriate place accessible to all persons concerned.
In the loading port, all the CBT ballast should be discharged before
loading cargo and in final port of discharge, cargo should be completely discharged
before ballast is taken aboard.
4.1 Prior to arrival at
the loading port
4.1.1 After completion of line flushing procedure
and prior to arrival at the loading port the valves on the slop tanks,
cargo tanks and dedicated clean ballast tanks are to be closed. The
identification numbers of these valves are:
Slop
tanks
|
-
port
|
61, 64,
133, 111
|
|
-
starboard
|
54, 63,
108, 132
|
Cargo tanks - all tank valves
|
|
Dedicated clean ballast tanks
|
- No. 2
(36, 37)
|
|
|
- No. 4
(58, 67)
|
4.1.2 Immediately before discharge of ballast
an inspection is to be made of the surface of the CBT ballast to ensure
there has been no oil contamination.
4.1.3 In the loading port and prior to loading
cargo the CBT ballast is to be discharged, by No.1 cargo oil pump
and its associated piping, overboard through the starboard sea suction
valve. The oil content meter must be calibrated and the system be
ready to monitor the ballast discharge. During discharge, if there
is any doubt on the cleanliness of the water, the discharge must be
stopped and the remainder retained in the ballast tank. The valves
to be opened for ballast discharge are:
Suction main
|
- 40, 41, 59, 60,
104, 144, 123
|
Discharge main
|
- 155, 156, 127,
115
|
Dedicated clean ballast tanks
|
- No. 2 (36,
37)
|
|
|
- No. 4
(58, 67)
|
Sea suction
|
- 115
|
4.1.4 Discharge from No. 2 centre tank should
be stopped when the tank innage is a half metre; this enables the
branch pipes to be flushed when the lines are being cleaned.
4.1.5 Discharge from No. 4 centre tank should
be stopped when the tank innage is one and a half metres-see paragraph 5.1.3, section 1 of this Manual.
4.1.6 To utilize the system for cargo loading,
drain the piping into the port slop tank. After draining close all
valves.
4.2 Prior to departure from
the loading port
4.2.1 Prior to departure from the loading port
it should be ensured that:
4.3 Prior to arrival at
the final discharge port
4.3.1 During the loaded voyage periodic checks
must be made in the ballast tanks for any hydrocarbon content and
if any gas is detected vent the tank until safe for entry and inspect
for leakage in bulkheads and piping.
4.4 In the final discharge
port
4.4.1 After discharge of cargo it should be ensured
that:
4.4.2 After cargo discharge the dedicated clean
ballast system must be flushed with water from No. 4 centre tank.
Using No. 1 cargo pump, flush its associated piping and No. 2 cargo
suction main. Circulate water round the system and return the flushings
to the port slop tank via No. 2 cargo suction main. Flushing should
be continued for at least thirty minutes. Under no circumstances must
flushings be returned to a dedicated clean ballast tank. The valves
to be opened for flushing are:
Suction
main
|
- No. 1 40, 41, 59,
60, 104, 144, 123
|
|
- No. 2 25, 105,
142, 143, 111
|
Dedicated
clean ballast tanks
|
- No. 2
(36,37)
|
|
- No. 4
(58,67)
|
Cargo
discharge main
|
- 156, 157,
217
|
Drop
pipe
|
- 214
|
4.4.3 Before flushing, prime the system, establish
suction, stop the pump and close all valves to allow oil to separate
out from the pipe walls. After about half an hour, resume pumping
at a moderate rate with the output throttled on the discharge side
of the pump.
4.4.4 After priming the system the branch suction
pipe on No.2 centre tank is to be cleaned using No.1 cargo pump and
its suction main and discharging via the port jet pump into the port
slop tank. Continue this operation for three minutes, stop pump, close
all valves and proceed to flush system as previously described. The
valves to be opened for flushing branch pipes are:
Suction
main
|
- No. 1 40, 41, 59,
60, 104, 144, 123
|
No. 2
centre tank
|
-
36,37
|
Cargo
discharge main
|
- 155
|
Discharge to jet pump
|
- 148, 160, 110,
155
|
4.4.5 Before ballasting the tanks check for hydrocarbon
content as outlined in paragraph 4.3.1 of
this section.
4.4.6 The tanks are ballasted using No. 1 cargo
oil pump and its associated piping. The ballast suction is taken from
the port sea suction and discharges over the deck to each respective
tank via the suction main. The valves to be opened for ballasting
are:
Suction
main
|
- 40, 41, 59, 60,
104, 144, 123
|
Sea
suction
|
- 126, 125,
124
|
Discharge main
|
- 156,
157
|
Drop
pipe
|
- 124
|
Dedicated clean ballast tanks
|
- No. 2
(36, 37)
|
|
- No. 4 (58,
67)
|
4.4.7 When ballast tanks are full, stop the pump,
drain the system to the port slop tank and close all valves.
4.5 After departure from
the final discharge port
4.5.1 During the ballast voyage the slop tank
contents must be processed in accordance with section 7 of this Manual.
4.5.2 During the ballast voyage a visual inspection
of the surface of the CBT ballast is to be made at regular intervals
to ensure there is no oil contamination.
|