6.1 General precautions
6.1.1 SOLAS regulation III/20 requires that all life-saving appliances
shall be in working order and ready for immediate use before the ship leaves port
and at all times during the voyage. Lifeboats, launching appliances and release gear
are required by SOLAS regulation III/20 to be inspected weekly and monthly according
to the instructions for on-board maintenance complying with the requirements of
SOLAS regulation III/36. Also, MSC.1/Circ.1206/Rev.1 describes more detailed procedures for periodic
servicing and maintenance of lifeboats, launching appliances and release gear.
6.1.2 This manual includes only the weekly and monthly inspection and
maintenance, which are conducted on board under the direct supervision of a senior
ship's officer.
6.2 Inspection and maintenance of lifeboat and release gear
system
6.2.1 Inspection and maintenance plan
Lifeboats should be inspected and maintained weekly and monthly in
accordance with the following tables. The tables list the items to checked, the
method of inspection, the procedures to be followed, and the frequency at which the
items are to be attended to.
Table 6.2.1.1 covers the basic lifeboat (including release gear).
Table 6.2.1.2 covers the lifeboat engine.
Table 6.2.1.3 covers the electric parts.
Table 6.2.1.4 covers the lifeboat equipment.
Table 6.2.1.1 – Inspection procedure and maintenance plan for boat
Items
|
Method
|
Inspection procedure
|
Maintenance plan
|
Weekly
|
Monthly
|
Outside hull
|
Visual
|
Inspect for deformation or other defects.
Inspect for
peeling or any damage of retro-reflective material.
|
X
|
X
|
Outside canopy
|
Visual
|
Inspect for deformation or other defects.
|
X
|
X
|
Buoyant lifeline
|
Visual
|
Inspect for any damage.
|
X
|
X
|
Foldable canopy*1
|
Visual
|
Inspect for any damage to canopy.
|
X
|
X
|
Inside boat
|
GRP
|
Visual
|
Inspect for deformation or other defects.
|
X
|
X
|
Wood
|
Visual
|
Inspect for crack or rot.
|
X
|
X
|
Metal
|
Visual
|
Inspect for corrosion.
|
X
|
X
|
Drain valve
|
Visual
|
Inspect for any damage.
|
X
|
X
|
Release gear
|
Visual
|
Check resetting condition. Remove any dirt on moving parts.
|
X
|
X
|
Painter release device
|
Visual
|
Check resetting condition.
Remove any dirt on
moving parts.
|
X
|
X
|
All hatches
|
Visual
Operation
|
Inspect for easy operation and good condition of gasket.
|
X
|
X
|
Window
|
Visual
|
Inspect for any crack on glass.
Clean both sides of
glass.
|
|
X
|
Steering gear
|
Visual
|
Inspect for any damage of rudder, tiller and emergency
tiller.
|
X
|
X
|
Operation
|
Inspect for good operation of main steering and connecting
emergency tiller.
|
X
|
X
|
Stern tube
|
Visual
|
Inspect gasket and check for leakage of seawater.
|
*2
|
*2
|
Propeller and guard
|
Visual
|
Inspect for any damage.
|
X
|
X
|
Breather valve
|
Operation
|
Inspect operation of valve.
|
|
X
|
Water spray system
|
Clutch V-belt
|
Visual
|
Inspect for proper tension of V-belt.
Inspect for
any damage of belt.
|
|
X
|
Operation
|
Inspect for proper operation.
|
|
X
|
Spray
pipe
|
Visual
|
Inspect for corrosion or any damage.
|
|
X
|
Spray
nozzle
|
Visual
|
Remove any deposit.
|
|
X
|
Air support system
|
High
pressure pipe
|
Visual
|
Inspect for any damage.
|
|
X
|
Regulator
|
Visual
|
Inspect for any damage.
|
|
X
|
Air
cylinder
|
Visual
|
Inspect for corrosion or any damage.
|
|
X
|
Note: 1 Applicable only to partially enclosed lifeboats.
Table 6.2.1.2 – Inspection procedure and maintenance plan for engine
Items
|
Method
|
Inspection procedure
|
Maintenance plan
|
Weekly
|
Monthly
|
Engine
|
Visual
|
Check in good
condition.
|
|
X
|
Operation
|
Start and
operate the engine.
Check operation of throttle.
Check
operation of clutch.
|
X
|
X
|
Lubricating oil
|
Visual
|
Check an
amount of oil.
|
|
X
|
Visual
|
Check
viscosity of oil with finger and ensure it's not dirty.
|
|
X
|
Fuel oil
tank
|
Visual
|
Check securing
condition of the tank (corrosion or leakage and connecting parts).
Check an amount of fuel oil.
|
|
X
|
Fuel oil
pipe
|
Visual
|
Check any
leakage on connecting parts.
|
|
X
|
Water
cooler
|
Visual
|
Check an
amount of fresh water.
|
|
X
|
Cooling
water pipe
|
Visual
|
Check any
leakage on pipe.
|
|
X
|
Starter
switch
|
Operation
|
Check
operating properly.
|
X
|
X
|
Glow
lamp
|
Operation
|
Check light on
when pre-heating.
|
X
|
X
|
Tachometer
|
Operation
|
Check proper
indication of revolution.
|
X
|
X
|
Oil pressure
warning lamp, Charge lamp
|
Operation
|
Check proper
light on or light off condition.
|
X
|
X
|
Stop
wire
|
Operation
|
Stop the
engine.
|
X
|
X
|
Table 6.2.1.3 - Inspection procedure and maintenance plan for electric
parts
Items
|
Method
|
Inspection procedure
|
Maintenance plan
|
Weekly
|
Monthly
|
Battery
|
Visual
|
Check lead
wire.
|
|
X
|
Measure
|
Measure
voltage of battery. When voltage is low, charge battery.
|
|
X
|
Inside
lamp
|
Operation
|
Check light
on.
|
|
X
|
Canopy
lamp
|
Operation
|
Check light
on.
|
|
X
|
Search
light
|
Operation
|
Check light
on.
|
|
X
|
Electric
wiring
|
Visual
|
Check any
defects on wiring.
|
|
X
|
Table 6.2.1.4 – Inspection procedure and maintenance plan for lifeboat
equipment
Check for condition, quantity and expiry date where applicable
No.
|
Items
|
Maintenance plan
|
Weekly
|
Monthly
|
1
|
Oars
|
|
X
|
2
|
Thole pins or
crutches
|
|
X
|
3
|
Boat
hooks
|
|
X
|
4
|
Buoyant
bailer
|
|
X
|
5
|
Buckets
|
|
X
|
6
|
Survival
manual
|
X
|
X
|
7
|
Compass
|
|
X
|
8
|
Sea-anchor
|
|
X
|
9
|
Painters
|
|
X
|
10
|
Hatchets
|
|
X
|
11
|
Watertight
receptacle and fresh water
|
|
X
|
12
|
Dipper with
lanyard
|
|
X
|
13
|
Graduated
drinking vessel
|
|
X
|
14
|
Food ration in
watertight container
|
|
X
|
15
|
Rocket
parachute flare
|
|
X
|
16
|
Hand
flare
|
|
X
|
17
|
Buoyant smoke
signal
|
|
X
|
18
|
Waterproof
electric torch
|
|
X
|
19
|
One daylight
signalling mirror
|
|
X
|
20
|
One copy of
life-saving signals
|
X
|
X
|
21
|
One
whistle
|
|
X
|
22
|
A first-aid
kit
|
|
X
|
23
|
Anti-seasickness medicine
|
|
X
|
24
|
One
seasickness bag for each person
|
|
X
|
25
|
A jack
knife
|
|
X
|
26
|
Three tin
openers
|
|
X
|
27
|
Two buoyant
rescue quoits
|
|
X
|
28
|
A manual
pump
|
X
|
X
|
29
|
One set of
fishing tackle
|
|
X
|
30
|
Portable
fire-extinguishing equipment
|
|
X
|
31
|
A radar
reflector
|
|
X
|
32
|
Thermal
protective aids
|
|
X
|
33
|
Compartments
for storage
|
|
X
|
34
|
A means for
collecting rainwater
|
|
X
|
35
|
A boarding
ladder
|
|
X
|
36
|
Seat
belts
|
|
X
|
37
|
Instructions
of immediate action
|
X
|
X
|
38
|
Water
resistant instructions
|
X
|
X
|
6.2.2 On board maintenance procedures
6.2.2.1 General
As a result of inspection, any defective parts should be repaired in accordance with
following procedures. Any shortage of quantity should be supplemented to the correct
number. Defective parts other than the following should be recorded along with their
details and ordered for maintenance and repair by the manufacturers.
6.2.2.2 Boat
6.2.2.2.1 Rust on metal parts
Give anti-rusting treatment according to degree of damage, or replace if
significantly wasted.
6.2.2.2.2 Damage of fabric
Repair fabric products by same material according to degree of damage.
6.2.2.2.3 Gasket
Repair with adhesive sealant according to degree of damage.
6.2.2.2.4 Drain valve
Remove any dirt and check correct operation.
6.2.2.2.5 Water spray system
Remove any deposit from spray nozzles. Tighten up pipe connecting parts when any
leakage was noted. Adjust to proper tension on V-belt.
6.2.2.3 Engine
6.2.2.3.1 Oil coating and filling
When any rust exists, remove rust and coat with machine oil. Rotating parts should be
filled with lubricating oil.
6.2.2.3.2 Operating test
An operational test of the engine should be carried out on board the ship and in the
afloat condition after launching at an appropriate opportunity to check the running
condition. After the operational test, ensure that the valves for the cooling water
line are opened and flushed with fresh water and drained completely.
6.2.2.4 Electric parts
6.2.2.4.1 Battery
Fill up battery with electrolyte if level is below the designated position. Tighten
up electric terminal if it is loose.
6.3 Inspection and maintenance of launching appliances (davits and winches)
6.3.1 Inspection and maintenance plan
Launching appliances should be inspected and maintained weekly and monthly in
accordance with the following tables. The tables list the items to be checked, the
method of inspection, the procedure to be followed, and the frequency at which the
items are to be attended to.
Table 6.3.1.1 covers the davit.
Table 6.3.1.2 covers the winch.
Table 6.3.1.3 covers the electric parts.
Table 6.3.1.1 – Inspection procedure and maintenance plan for davit
Items
|
Method
|
Inspection procedure
|
Maintenance plan
|
Weekly
|
Monthly
|
Frame
|
Visual
|
Check
corrosion, deformation and depression.
|
X
|
X
|
Davit arms
|
Visual
|
Check
corrosion, deformation and depression.
|
X
|
X
|
Operation
|
Moving out
from stowed position.
|
X
|
|
Operation
|
Turning out
from stowed position.
|
|
X
|
Sheave, suspension block
|
Visual
|
Check wear and
corrosion.
|
|
X
|
Operation
|
Check moving
condition.
|
X
|
X
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Hinge pin,
sheave pin
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Davit arm stopper and trigger hook
|
Visual
|
Check wear and
corrosion.
|
X
|
X
|
Operation
|
Check moving
condition.
|
X
|
X
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Boat fall, Turn buckle
|
Visual
|
Check wear,
breakage of wire and corrosion.
|
|
X
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Turn
ends
|
Turn ends of
boat fall (2.5 years).
|
|
|
Replacing
|
Replacing boat
fall (5 years).
|
|
|
Lashing wire
rope
|
Visual
|
Check wear,
corrosion and looseness.
|
X
|
X
|
Deck operation device
|
Operation
|
Check moving
condition.
|
|
X
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Remote control wire
|
Visual
|
Check wear and
corrosion.
|
X
|
X
|
Operation
|
Check moving
condition.
|
|
X
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Boat
chock
|
Visual
|
Check wear and
corrosion.
|
X
|
X
|
Table 6.3.1.2 – Inspection procedure and maintenance plan for winch
Items
|
Method
|
Inspection procedure
|
Maintenance plan
|
Weekly
|
Monthly
|
Gear box, gear, bearing, oil seal
|
Vsual
|
Check level
and deterioration of lubricating oil.
|
|
X
|
Operation
|
Check unusual
noise.
|
|
X
|
Brake
system, Centrifugal brake
|
Vsual
|
Check
corrosion or any defects.
|
X
|
X
|
Wire end
cotter
|
Vsual
|
Check
looseness.
|
|
X
|
Brake lever
|
Vsual
|
Check
corrosion or any defects.
|
X
|
X
|
Operation
|
Check
operating condition.
|
X
|
X
|
Speed change
lever
|
Lubricate
|
Lubricate/grease.
|
X
|
X
|
Table 6.3.1.3 – Inspection procedure and maintenance plan for electric
parts
Items
|
Method
|
Inspection procedure
|
Maintenance plan
|
Weekly
|
Monthly
|
Electric motor
|
Visual
|
Check
wiring.
|
X
|
X
|
Operation
|
Check normal
operation.
|
|
X
|
Limit switch
|
Visual
|
Check
wiring.
|
X
|
X
|
Operation
|
Check normal
operation.
|
|
X
|
Lubricate
|
Lubricate/grease.
|
|
X
|
Push-button switch box and cable
|
Visual
|
Check wiring
and other defects.
|
X
|
X
|
Operation
|
Check normal
operation.
|
|
X
|
Start panel
|
Visual
|
Check wiring
and other defects.
|
X
|
X
|
Operation
|
Check normal
operation.
|
|
X
|
6.3.2 On-board maintenance procedure
6.3.2.1 General
As a result of inspection, any defective parts should be repaired in accordance with
following procedures. Any shortage of quantity should be supplemented to correct
number. Defective parts other than the following should be recorded along with their
details and ordered for maintenance and repair by the manufacturers.
6.3.2.2 Wire rope
6.3.2.2.1 Wire ropes should be changed in the following cases:
-
.1 break of elemental wire was observed;
-
.2 7% reduction of nominal diameter was observed;
-
.3 kink or looseness of ply was observed; or
-
.4 erosion/corrosion was observed.
6.3.2.2.2 Check fixing condition of wire ropes.
6.3.2.2.3 Change the boat falls within an appropriate period.
6.3.2.2.4 Adjust the length of boat falls as necessary so that the clearances between
the davit arm and davit arm stopper at fore and aft are almost the same.
6.3.2.2.5 Ensure that material and diameter of suspension links are as specified by
the release gear manufacturer.
6.3.2.3 Boat winch
6.3.2.3.1 Prior to commencement of the maintenance work for the winch, the boat
should be secured to prevent movement.
6.3.2.3.2 Oil should be checked and changed if discoloured. In case that oil level is
low, oil should be added until the its surface comes to the designated level in the
oil gauge.
6.3.2.3.3 Surfaces of each gear inside the gear box should be checked. In case that a
defect is found on a surface of gear, the gear box should be replaced or repaired.
6.3.2.3.4 In case that the angle of brake lever has dropped due to abrasion of the
brake lining, the angle of the brake lever should be adjusted by loosening the
bolts, adjusting the angle and tightening the bolts again.
6.3.2.4 Greasing
6.3.2.4.1 Lubrication is essential for the function of the davit and winch and
regular checking is necessary. Greasing also should be regularly conducted. For
appropriate greasing, the detailed structure of the davit and winch and the
functions of their parts should be understood.
6.3.2.4.2 All grease nipples of the davit should be greased at least once a month.
6.3.2.4.3 Gear oil inside the boat winch should regularly be checked regarding
amount, change of colour and mixture of moisture.
6.3.2.4.4 Wire rope oil/grease should be regularly checked to prevent loss of
oil/grease. Wire rope should be oiled or greased every two months in general.