5.4 Piping fabrication and joining details
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Statutory Documents - IMO Publications and Documents - International Codes - 1983 IGC Code - International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk - Chapter 5 Process Pressure Vessels and Liquid, Vapour and Pressure Piping Systems - 5.4 Piping fabrication and joining details

5.4 Piping fabrication and joining details

  5.4.1 The requirements of this section apply to piping inside and outside the cargo tanks. Relaxations from these requirements may be accepted, in accordance with recognized standards, for piping inside cargo tanks and open-ended piping.

  5.4.2 The following direct connection of pipe lengths, without flanges, may be considered:

  • .1 Butt welded joints with complete penetration at the root may be used in all applications. For design temperatures below -10°C, butt welds should be either double welded or equivalent to a double welded butt joint. This may be accomplished by use of a backing ring, consumable insert or inert gas back-up on the first pass. For design pressures in excess of 10 bar and design temperatures of -10°C or lower, backing rings should be removed.

  • .2 Slip-on welded joints with sleeves and related welding, having dimensions in accordance with recognized standards, should only be used for open-ended lines with external diameter of 50 mm or less and design temperatures not lower than -55°C.

  • .3 Screwed couplings complying with recognized standards should only be used for accessory lines and instrumentation lines with external diameters of 25 mm or less.

  5.4.3.1 Flanges in flange connections should be of the welded neck, slip-on or socket welded type.

  5.4.3.2 Flanges should comply with recognized standards as to their type, manufacture and test. In particular, for all piping except open ended, the following restrictions apply:

  • .1 For design temperatures lower than -55°C, only welded neck flanges should be used.

  • .2 For design temperatures lower than -10°C, slip-on flanges should not be used in nominal sizes above 100 mm and socket welded flanges should not be used in nominal sizes above 50 mm.

  5.4.4 Piping connections, other than those mentioned in 5.4.2 and .3, may be accepted by the Administration in each case.

  5.4.5 Bellows and expansion joints should be provided to allow for expansion of piping.

  • .1 If necessary, bellows should be protected against icing.

  • .2 Slip joints should not be used except within the cargo tanks.

  5.4.6 Welding, post-weld heat treatment and non-destructive testing

  • .1 Welding should be carried out in accordance with 6.3.

  • .2 Post-weld heat treatment should be required for all butt welds of pipes made with carbon, carbon-manganese and low alloy steels. The Administration may waive the requirement for thermal stress relieving of pipes having wall thickness less than 10 mm in relation to the design temperature and pressure of the piping system concerned.

  • .3 In addition to normal controls before and during the welding and to the visual inspection of the finished welds, as necessary for proving that the welding has been carried out correctly and according to the requirements of this paragraph, the following tests should be required:

  • .3.1 100% radiographic inspection of butt welded joints for piping systems with design temperatures lower than -10°C and with inside diameters of more than 75 mm or wall thicknesses greater than 10 mm. When such butt welded joints of piping sections are made by automatic welding procedures in the pipe fabrication shop, upon special approval by the Administration, the extent of radiographic inspection may be progressively reduced but in no case to less than 10% of each joint. If defects are revealed the extent of examination should be increased to 100% and should include inspection of previously accepted welds. This special approval can only be granted if well-documented quality assurance procedures and records are available to enable the Administration to assess the ability of the manufacturer to produce satisfactory welds consistently.

  • .3.2 For other butt welded joints of pipes not covered by 5.4.6.3.1, spot radiographic tests or other non-destructive tests should be carried out at the discretion of the Administration depending upon service, position and materials. In general, at least 10% of butt welded joints of pipes should be radiographed.


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