12 Explosion Prevention
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 - Part A-1 - Part A-1 - Specific Requirements for Ships Using Natural Gas as Fuel - 12 Explosion Prevention

12 Explosion Prevention

12.1 Goal

The goal of this chapter is to provide for the prevention of explosions and for the limitation of effects from explosion.

12.2 Functional requirements

This chapter is related to functional requirements in 3.2.2 to 3.2.5, 3.2.7, 3.2.8, 3.2.12 to 3.2.14 and 3.2.17. In particular the following apply:

The probability of explosions shall be reduced to a minimum by:

  • .1 reducing number of sources of ignition; and
  • .2 reducing the probability of formation of ignitable mixtures.

12.3 Regulations – General

12.3.1 Hazardous areas on open deck and other spaces not addressed in this chapter shall be decided based on a recognized standard.footnote The electrical equipment fitted within hazardous areas shall be according to the same standard.

LR 12.3-01 A hazardous areas classification study is to be undertaken. The objective of the study is to identify areas or spaces in which a flammable/explosive atmosphere is present or may be expected to be present, such that potential sources of ignition can be eliminated or controlled, and access to such areas restricted.

LR 12.3-02 The scope of the hazardous areas classification study is to consider all machinery and equipment which could represent a source of release of flammable/explosive gas in:

(a) normal operation, start-up, normal shutdown, non-use, and emergency shutdown of the fuel-gas system;

(b) equipment intended for recovery from unintended releases of gas (e.g. venting systems).

LR 12.3-03 The hazardous areas classification study is to be undertaken:

(a) to identify and categorise areas in which a hazardous atmosphere is present or may occur using International Standard IEC 60079-10-1, Explosive atmospheres – Part 10-1: Classification of areas – Explosive gas atmospheres or another standard acceptable to LR;

(b) to identify mechanical equipment appropriate for use in a hazardous area using International Standard EN 13463-1, Non-electrical equipment for use in potentially explosive atmospheres or another standard acceptable to LR.

12.3.2 Electrical equipment and wiring shall in general not be installed in hazardous areas unless essential for operational purposes based on a recognized standard.footnote

LR 12.3-04 Electrical equipment and components intended for use in hazardous areas are to be of a certified type in accordance with Pt 6, Ch 2,14 of the Rules for Ships or an acceptable and relevant National Standard.

LR 12.3-05 Mechanical equipment and components intended for use in a hazardous area are to be designed, constructed and installed to ensure that they are:

(a) suitable for operation in normal or foreseeable hazardous conditions;

(b) suitable for operation in a hazardous atmosphere that may be produced or released by the components or equipment; and

(c) suitable for operation in hazardous atmospheres, taking into account the nature of every electrical and non-electrical source of ignition.

LR 12.3-06 Equipment which may produce hot particles or hot surfaces and which is intended to be located less than 3,5 m above a hazardous area is to be either totally enclosed or provided with suitable guards or screens to prevent ignition sources falling into the hazardous area.

LR 12.3-07 Low-pressure sodium vapour discharge lamps are not to be installed above a hazardous area.

LR 12.3-08 Where insulating materials are used to protect against the effects of high surface temperatures, they are to prevent the ingress of gas.

12.3.3 Electrical equipment fitted in an ESD-protected machinery space shall fulfil the following:

  • .1 in addition to fire and gas hydrocarbon detectors and fire and gas alarms, lighting and ventilation fans shall be certified safe for hazardous area zone 1; and
  • .2 all electrical equipment in a machinery space containing gas-fuelled engines, and not certified for zone 1 shall be automatically disconnected, if gas concentration above 40% LEL is detected by two detectors in the space containing gas-fuelled consumers.

12.4 Regulations on area classification

12.4.1 Area classification is a method of analysing and classifying the areas where explosive gas atmospheres may occur. The object of the classification is to allow the selection of electrical apparatus able to be operated safely in these areas.

12.4.2 In order to facilitate the selection of appropriate electrical apparatus and the design of suitable electrical installations, hazardous areas are divided into zones 0, 1 and 2.footnote See also 12.5 below.

LR 12.4-01 The requirements of 12.4.2 are also to be applied for the selection of appropriate mechanical equipment and the design of mechanical installations.

12.4.3 Ventilation ducts shall have the same area classification as the ventilated space.

12.5 Hazardous area zones

LR 12.5-01 The hazardous areas identified in 12.5.2 and 12.5.3 are only valid for the following assumptions. If either (a) or (b) is not met, hazardous areas are to be determined in accordance with LR 12.3-03:

(a) ventilation is supplied: at least 30 air changes per hour;

(b) gas supply pressure does not exceed 10 bar.

12.5.1 Hazardous area zone 0

This zone includes, but is not limited to the interiors of fuel tanks, any pipework for pressure-relief or other venting systems for fuel tanks, pipes and equipment containing fuel.

12.5.2 Hazardous area zone 1footnote

This zone includes, but is not limited to:

  • .1 tank connection spaces, fuel storage hold spacesfootnote and interbarrier spaces;

LR 12.5-02 For the purposes of hazardous area classification, fuel storage hold spaces containing Type C tanks with all potential leakage sources in a tank connection space and having no access to any hazardous area, shall be considered non-hazardous.

LR 12.5-03 Where the fuel storage hold spaces include potential leak sources, e.g. tank connections, they shall be considered hazardous area zone 1.

LR 12.5-04 Where the fuel storage hold spaces include bolted access to the tank connection space, they shall be considered hazardous area zone 2.

  • .2 fuel preparation room arranged with ventilation according to 13.6;
  • .3 areas on open deck, or semi-enclosed spaces on deck, within 3 m of any fuel tank outlet,footnote gas or vapour outlet, bunker manifold valve, other fuel valve, fuel pipe flange, fuel preparation room ventilation outlets and fuel tank openings for pressure release provided to permit the flow of small volumes of gas or vapour mixtures caused by thermal variation;
  • .4 areas on open deck or semi-enclosed spaces on deck, within 1.5 m of fuel preparation room entrances, fuel preparation room ventilation inlets and other openings into zone 1 spaces;
  • .5 areas on the open deck within spillage coamings surrounding gas bunker manifold valves and 3 m beyond these, up to a height of 2.4 m above the deck;
  • .6 enclosed or semi-enclosed spaces in which pipes containing fuel are located, e.g. ducts around fuel pipes, semi-enclosed bunkering stations;
  • .7 the ESD-protected machinery space is considered a non-hazardous area during normal operation, but will require equipment required to operate following detection of gas leakage to be certified as suitable for zone 1;
  • .8 a space protected by an airlock is considered as non-hazardous area during normal operation, but will require equipment required to operate following loss of differential pressure between the protected space and the hazardous area to be certified as suitable for zone 1; and
  • .9 except for type C tanks, an area within 2.4 m of the outer surface of a fuel containment system where such surface is exposed to the weather.

LR 12.5-05 In addition to the areas defined in 12.5.2, hazardous area zone 1 also includes:

(a) enclosures or compartments containing gas regulating and block and bleed valves;

(b) areas on open deck or semi-enclosed spaces on deck, within 3 m of ventilation outlets of spaces identified in 12.5.2.1 and 12.5.2.6 and LR 12.5-02 (a);

(c) areas on open deck or semi-enclosed spaces on deck within the vicinity of any gas tank outlet intended for the passage of large volumes of gas or vapour (e.g. fuel containment pressure relief valves); this hazardous area is defined as a vertical cylinder clear of obstructions and 6 m radius centred upon the centre of the outlet and within a hemisphere of 6 m radius below the outlet.

12.5.3 Hazardous area zone 2footnote

12.5.3.1 This zone includes, but is not limited to areas within 1.5 m surrounding open or semi-enclosed spaces of zone 1.

12.5.3.2 Space containing bolted hatch to tank connection space.

LR 12.5-06 In agreement with the National Administration, time restricted access to the tank connection space via a bolted hatch in a non-hazardous space may be considered in accordance with EN 60079 (A2.2 Opening classification).

LR 12.5-07 In addition to the areas defined in 12.5.3.1 and 12.5.3.2, hazardous area zone 2 also includes:

(a) areas 4 m beyond the cylinder and 4 m beyond the sphere defined in LR 12.5-02 (c);

(b) areas 3 m beyond the areas in 12.5.2.4 up to a height of 2,4 m above the deck;

(c) air-locks protecting a non-hazardous area from a zone 1 area.

LR 12.5-08 Hazardous areas associated with the use of integral structural fuel containment systems are to be specially considered.

LR 12.5-09 Hazardous area classification of the fuel storage hold space is to be specially considered with regard to the access arrangements to the tank connection space and the presence of any equipment and openings which could present a source of gas release.


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