When water level detectors are
installed on bulk carriers in compliance with
regulation XII/12, the
Performance standards for water level
detectors on bulk carriers and single hold cargo ships other than bulk carriers,
annexed to
resolution MSC.188(79) adopted on 3 December 2004, should be
applied, taking into account the following interpretations to the paragraphs of the
Performance standards.
9.1 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, PARAGRAPH 3.2.3
Interpretation
Detection equipment includes the sensor and any filter and protection
arrangements for the detector installed in cargo holds and other spaces as required
by regulation XII/12.1.
9.2 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, PARAGRAPH 3.2.5
Interpretation
1 In general, the construction and type testing should be in accordance with
publication IEC 60079: Electrical Equipment for Explosive Gas Atmospheres to a
minimum requirement of EX(ia). Where a ship is designed only for the carriage of
cargoes that cannot create a combustible or explosive atmosphere then the
requirement for intrinsically safe circuitry should not be insisted upon, provided
the operational instructions included in the Manual required by 4.1 of the appendix
to the annex specifically exclude the carriage of cargoes that could produce a
potential explosive atmosphere. Any exclusion of cargoes identified in the annex
should be consistent with the ship's Cargo Book and any Certification relating to
the carriage of specifically identified cargoes.
2 The maximum surface temperature of equipment installed within cargo spaces should
be appropriate for the combustible dusts and/or explosive gases likely to be
encountered. Where the characteristics of the dust and gases are unknown, the
maximum surface temperature of equipment should not exceed 85ēC.
3 Where intrinsically safe equipment is installed, it should be of a certified safe
type.
4 Where detector systems include intrinsically safe circuits, plans of the
arrangements should be appraised/approved by individual classification
societies.
9.3 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, PARAGRAPH 3.3.2
Interpretation
The pre-alarm, as a primary alarm, should indicate a condition that requires prompt
attention to prevent an emergency condition and the main alarm, as an emergency
alarm should indicate that immediate actions must be taken to prevent danger to
human life or to the ship.
9.4 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, PARAGRAPH 3.3.7
Interpretation
Fault monitoring should address faults associated with the system that
include open circuit, short circuit, as well as arrangement details that would
include loss of power supplies and CPU failure for computer-based alarm/monitoring
system, etc.
9.5 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, PARAGRAPH 3.3.8
Interpretation
1 The electrical power supply should be from two separate sources, one should be the
main source of electrical power and the other should be the emergency source, unless
a continuously charged dedicated accumulator battery is fitted, having arrangement,
location and endurance equivalent to that of the emergency source (18 hours). The
battery supply may be an internal battery in the water level detector system.
2 The changeover arrangement of supply from one electrical source to another need not
be integrated into the water level detector system.
3 Where batteries are used for the secondary power supply, failure alarms for both
power supplies should be provided.
9.6 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, FOOTNOTE TO PARAGRAPH 3.4.1
Interpretation
1 IACS UR E10 may be used as an equivalent test standard to IEC 60092-504.
2 The range of tests should include the following:
-
For alarm/monitoring panel:
-
.1 functional tests in accordance with resolution MSC.188(79) on the Performance
standards for water level detectors on bulk carriers and single hold
cargo ships other than bulk carriers;
-
.2 electrical power supply failure test;
-
.3 power supply variation test;
-
.4 dry heat tests;
-
.5 damp heat tests;
-
.6 vibration test;
-
.7 EMC tests;
-
.8 insulation resistance test;
-
.9 high-voltage test; and
-
.10 static and dynamic inclinations tests, if moving parts are contained.
-
For IS barrier unit, if located in the wheelhouse: in addition to the
certificate issued by a competent independent testing laboratory, EMC
tests should also be carried out.
-
For water ingress detectors:
-
.1 functional tests in accordance with resolution MSC.188(79) on the
Performance standards for water level detectors on bulk carriers
and single hold cargo ships other than bulk carriers;
-
.2 electrical power supply failure test;
-
.3 power supply variation test;
-
.4 dry-heat test;
-
.5 damp-heat test;
-
.6 vibration test;
-
.7 enclosure class in accordance with resolution MSC.188(79) on the
Performance standards for water level detectors on bulk carriers
and single hold cargo ships other than bulk carriers;
-
.8 insulation resistance test;
-
.9 high-voltage test; and
-
.10 static and dynamic inclinations tests (if the detectors
contain moving parts).
9.7 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, APPENDIX, PARAGRAPH 2.1.1
Interpretation
The test procedure should satisfy the following criteria:
-
.1 the type tests should be witnessed by a classification society
surveyor if the tests are not carried out by a competent independent
test facility;
-
.2 type tests should be carried out on a prototype or randomly selected
item(s) which are representative of the manufactured item that is being
type tested; and
-
.3 type tests should be documented (type test reports) by the
manufacturer and submitted for review by classification societies.
9.8 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, APPENDIX, PARAGRAPH 2.1.1.1
Interpretation
1 The submerged test period for electrical components intended to be installed in
ballast tanks and cargo tanks used as ballast tanks should be not less than 20 days.
2 The submerged test period for electrical components intended to be installed in dry
spaces and cargo holds not intended to be used as ballast tanks should be not less
than 24 hours.
3 Where a detector and/or cable connecting device (e.g. junction box, etc.) is
installed in a space adjacent to a cargo hold (e.g. lower stool, etc.) and the space
is considered to be flooded under damage stability calculations, the detectors and
equipment should satisfy the requirements of IP68 for a water head equal to the hold
depth for a period of 20 days or 24 hours on the basis of whether or not the cargo
hold is intended to be used as a ballast tank as described in the previous
paragraphs.
9.9 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, APPENDIX, PARAGRAPH 2.1.1.2
Interpretation
1 The type test required for the sensor should be in accordance with the following:
-
.1 The test container for the cargo/water mixture should be dimensioned
so that its height and volume are such that the sensor and any
filtration fitted can be totally submerged for the repeated
functionality tests required by paragraph 2.1.1.2 and the static and
dynamic inclination tests identified in the previous interpretation.
-
.2 The sensor and any filtration fitted that should be submerged and
should be arranged in the container as they would be installed in
accordance with the installation instructions required by paragraph 4.4.
-
.3 The pressure in the container for testing the complete detector should
be not more than 0.2 bar at the sensor and any filter arrangement. The
pressure may be realized by pressurization or by using a container of
sufficient height.
-
.4 The cargo/water mixture should be pumped into the test container and
suitable agitation of the mixture provided to keep the solids in
suspension. The effect of pumping the cargo/water mixture into the
container should not affect the operation of the sensor and filter
arrangements.
-
.5 The cargo/water mixture should be pumped into the test container to a
predetermined level that submerges the detector and the operation of the
alarm observed.
-
.6 The test container should then be drained and the deactivation of the
alarm condition observed.
-
.7 The test container and sensor with any filter arrangement should be
allowed to dry without physical intervention.
-
.8 The test procedure should be repeated consecutively ten times without
cleaning any filter arrangement that may be fitted in accordance with
the manufacturer's installation instructions (see also 2.1.1.2).
-
.9 Satisfactory alarm activation and deactivation at each of the 10
consecutive tests will demonstrate satisfactory type testing.
2 The cargo/water mixture used for type testing should be representative of the range
of cargoes within the following groups and should include the cargo with the
smallest particles expected to be found from a typical representative sample:
-
.1 iron ore particles and seawater;
-
.2 coal particles and seawater;
-
.3 grain particles and seawater; and
-
.4 aggregate (sand) particles and seawater.
The smallest and largest particle size together with the density of the dry mixture
should be ascertained and recorded. The particles should be evenly distributed
throughout the mixture. Type testing with representative particles will in general
qualify all types of cargoes within the four groupings shown above.
The following provides guidance on the selection of particles for testing purposes:
-
.1 Iron ore particles should mainly consist of small loose screenings of
iron ore and not lumps of ore (dust with particle size < 0.1 mm).
-
.2 Coal particles should mainly consist of small loose screenings of coal
and not lumps of coal (dust with particle size < 0.1 mm).
-
.3 Grain particles should mainly consist of small loose grains of
free-flowing grain (grain having a size > 3 mm, such as wheat).
-
.4 Aggregate particles should mainly consist of small loose grains of
free-flowing sand and without lumps (dust with particle size < 0.1
mm).
9.10 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, APPENDIX, PARAGRAPH 3.1.1
Interpretation
The test procedure should satisfy the following criteria:
-
.1 type tests should be witnessed by a classification society surveyor if
the tests are not carried out by a competent independent test facility;
-
.2 type tests should be carried out on a prototype or randomly selected
item(s) which are representative of the manufactured item that is being
type tested; and
-
.3 type tests should be documented (type test reports) by the
manufacturer and submitted for review by classification societies.
9.11 PERFORMANCE STANDARDS FOR WATER LEVEL DETECTORS ON BULK CARRIERS AND SINGLE
HOLD CARGO SHIPS OTHER THAN BULK CARRIERS, APPENDIX, SECTION 4 MANUALS
Interpretation
For each ship, a copy of the manual should be made available to the surveyor at least
24 hours prior to survey of the water-level detection installation. Each
classification society should ensure that any plans required for classification
purposes have been appraised/approved as appropriate.