2.1 From the example,
the highest stress factor occurs in the outer 225 g/m2 chopped
strand mat reinforcement (in tension) but this is significantly lower
than the limiting stress fraction required by the Rules. The bending
moment at the centre of the panel is smaller than that at the boundary
and consequently, the stress factor will be correspondingly reduced.
The design may be optimised by sequentially removing plies, changing
reinforcement weights and/or by providing receiving strips under the
base of the ‘top-hat’ stiffeners.
2.2 For the design
of side shell laminates there are no shear and deflection criteria
to be fulfilled. In this example a significant reserve exists between
the actual and the ultimate stresses.
2.3 It is of paramount
importance that the strain compatibility of the component materials
is carefully considered.
2.4 Consider typical
values of apparent strain, ∊a' at failure for the
following materials in laminate form:
|
Tension
|
Compression
|
'E' glass
|
1,3%
|
1,05%
|
Carbon fibre
|
0,9%
|
0,55%
|
Aramid fibre
|
1,3%
|
0,60%
|
2.5 The actual
strain permissible is controlled by the material with the lowest apparent
strain. The level of strain depends upon whether the reinforcements
are in tension or compression and depends on their relative positions
within the laminate. Consequently if, for example, a carbon fibre
reinforcement is used in the outer plies of laminate then the strain
must be constrained to a maximum of 0,33 x 0,9 per cent, i.e. 0,297
per cent. Therefore, the corresponding allowable stress in the other
reinforcements must be related to the strain in the reinforcement
relative to its position away from the neutral axis and that of the
carbon fibre reinforcement, e.g.:
2.6 Where aramid
reinforcements are being used, special consideration must be given
to the compressive properties. For comparison purposes aramid reinforcements,
at a fibre content of 0,45 (by weight), typically have the following
properties:
|
Tension
|
Compression
|
Ultimate strengh (N/mm2)
|
300
|
100
|
Elastic modulus (N/mm2)
|
21000
|
17000
|