Section 6 Fabrication tolerances
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Offshore Units, July 2022 - Part 4 Steel Unit Structures - Chapter 8 Welding and Structural Details - Section 6 Fabrication tolerances

Section 6 Fabrication tolerances

6.1 General

6.1.1 All fabrication tolerances are to be in accordance with good shipbuilding practice and be agreed with LR before fabrication is commenced. Where appropriate, tolerances are to comply with a National Standard. In general, the tolerances for the fabrication of structural members for fatigue sensitive areas are to comply with the requirements of this Section.

6.1.2 For cylindrical members, the out of roundness is not to exceed 0,5 per cent of the true mean radius. Applicability of absolute out of roundness tolerances to structures with large diameter to wall thickness ratios (D/t>300) will be specially considered e.g. circumturret bulkhead.

6.1.3 When measuring cylindrical members, the out of roundness is to be measured always as a deviation from the true mean radius in order to avoid errors.

6.1.4 Cylindrical members are not to deviate from straightness by 3 mm or l mm, whichever is the greater, where l is the length of the member, in metres.

6.1.5 The misalignment of plate edges in butt welds is not to exceed the lesser of the following values:
  • Special structure 0,1t or 3 mm
  • Primary structure 0,15t or 3 mm
  • Secondary structure 0,2t or 4 mm

where

t = thickness of the thinnest plate, in mm.

See Figure 8.6.1 Misalignment of plate edges in butt welds.

Figure 8.6.1 Misalignment of plate edges in butt welds

6.1.6 Misalignment of non-continuous plates such as cruciform joints is not to exceed the lesser of the following values:
  • Special structure 0,2t or 4 mm
  • Primary structure 0,3t or 4 mm
  • Secondary structure 0,5t or 5 mm

where

t = thickness of the thinnest plate, in mm.

See Figure 8.6.2 Misalignment of non-continuous plates.

Figure 8.6.2 Misalignment of non-continuous plates

6.1.7 Plate deformation measured at the mid point between stiffeners or support points is not to exceed the lesser of the following values:
  • Special structure mm
  • Primary structure or t mm
  • Secondary structure or t mm

where

s = stiffener spacing or unsupported panel width, in mm
t = plate thickness, in mm.

See Figure 8.6.3 Plate deformation.

Figure 8.6.3 Plate deformation


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