Section
3 Additional requirements for units with drilling and/or production and process plant or pipe-laying system
3.1 General requirements for fire-water mains
and pumps
3.1.1 Each unit is to be provided with a pressurised wet pipe fire main so
equipped and arranged such that water for fire-fighting purposes can be supplied to
any part of the unit. The fire main is to be:
- Connected to at least two independent fire pumping units,
adequately segregated such that a single incident will not compromise the
required fire-water supply, as defined in the unit’s FEE Report. Each
pumping unit is to be capable of providing sufficient fire-water to satisfy
the maximum credible fire-water demand. Also refer to Pt 7, Ch 3, 3.3 Fire pumps 3.3.10 with regards to firewater pump redundancy.
- Designed to deliver the pressure and flow requirements for the
simultaneous operation of water-based active fire protection systems (deluge
waterspray, monitors, hoses, etc.) sufficient to meet the requirements of
these systems as defined in the FEE Report. This is typically to be the
single largest credible fire area (where deluge/waterspray systems are
installed), plus any anticipated manual fire fighting demand (monitors/hose
streams).
- Where required in the FEE Report, the total fire pumping
capability is also to cater for fire escalating to adjacent areas, i.e.
typically where suitable fire divisional barriers do not exist.
- Capable of delivering at least one jet
simultaneously from each of any two fire hydrants, hoses and 19 mm nozzles,
while maintaining a minimum pressure of 3,5 bar at any hydrant. In addition,
where a foam system is provided for protection of the helicopter deck and is
served by the fire main, a pressure of 7 bar at the foam installation is to
be capable of being simultaneously maintained.
3.1.2 The arrangements of the pumps, sea suctions and sources of power are to
be such as to ensure that a fire, explosion, gas release, flood or any other
credible significant event in any one space would not put more than one required
pumping unit out of action. There are to be at least two water supply sources (sea
chests, valves, strainers and pipes, firewater pump risers directly from the sea)
provided and so arranged that one supply source failure will not put all supply
sources out of action dependent upon the requirements of Pt 7, Ch 3, 3.3 Fire pumps 3.3.10 with regards to firewater pump redundancy.
3.1.3 Suitable provision is to be made for the automatic start-up of the fire
pumps, when any fire-fighting appliance supplied with water from the fire main is
operated. Provision is also to be made for the start-up of the pumps locally and
remotely from a continuously manned space or fire-control station. Once activated
the pumps are to be capable of continuous unattended operation for at least 18
hours.
3.1.4 For self-elevating mobile offshore drilling units, the following
additional fire water supply measures are to be provided:
- Water is to be supplied from sea water main filled by at least
two submersible pumping systems. One system failure will not put the other
system(s) out of function, and
-
Water is to be supplied from drill water system while unit
lifting or lowering. Water stored in the drill water tank(s) is not less
than 40 m3 plus engine cooling water consumptions before unit
lifting or lowering. Alternatively, water may be supplied from buffer
tank(s) in which sea water stored is not less the quantity as the above
mentioned.
3.2 Fire mains
3.2.1 The diameter of any fire-water main and individual service pipes is to be
sufficient for the effective distribution of the maximum required discharge from the
required pumps operating simultaneously.
3.2.2 With the required pumps operating simultaneously, the pressure
maintained in a fire-water main is to be adequate for the safe and efficient
operation of all equipment supplied therefrom. The arrangements are to be such that
the handheld fire-fighting equipment supplied from the main may be safely used by
one person.
3.2.3 Where practicable, fire-water mains are to be routed clear of hazardous
areas and be arranged in such a manner as to make maximum use of any thermal
shielding or physical protection afforded by the structure of the offshore
installation or unit.
3.2.4 Fire-water mains are to be provided with isolating valves, located so as
to permit optimum utilisation of the main in the event of physical damage to any
part of the main.
3.2.5 Fire-water mains are not to have connections other than those necessary
for fire-fighting purposes.
3.2.6 Where applicable, all practicable precautions consistent with having
water readily available are to be taken to protect the fire main against
freezing.
3.2.7 Materials readily rendered ineffective by heat, are not to be used for
fire-water mains unless adequately protected. The pipes and hydrants are to be so
placed that the fire hoses may be easily coupled to them.
3.3 Fire pumps
3.3.1 Any diesel-driven power source is to be capable of being readily started
in its cold condition down to a temperature of 0°C, except where agreed otherwise
with LR. If this is impracticable, or if lower temperatures are likely to be
encountered, consideration will be given to the provision and maintenance of heating
arrangements, so that ready starting will be assured. The engine is to be equipped
with an approved starting device (e.g. starting battery), independent hydraulic
system, or independent starting air system, having a capacity sufficient for at
least six starts of the emergency fire pump within a 30 minute period with at least
two starts within the first 10 minutes.
3.3.2 Any service fuel tank is to contain sufficient fuel to enable the pump
to run on full load for at least 18 hours.
3.3.3 Under both normal and emergency conditions any compartment in which a
pump unit is located is to be accessible, properly illuminated and efficiently
ventilated.
3.3.4 Every centrifugal pump which is connected to a fire water main is to be
fitted with a non-return valve.
3.3.5 Relief valves are to be provided in conjunction with all pumps connected
to a fire-water main if the pumps are capable of developing a pressure exceeding the
design pressure of the main, hydrants and hoses or other fire-fighting equipment
connected to the main. Such valves are to be so placed and adjusted as to prevent
excessive pressure in any part of the fire-water main system.
3.3.6 Means are to be provided for testing the output capacity of each fire
pumping unit, in accordance with NFPA (20) or an equivalent Standard.
3.3.7 The provision of surge relief devices is also to be considered at the
fire pumps, to prevent over-pressurisation of the mains on fire pump start-up. Such
devices are to reset automatically once the excess pressure has been relieved.
3.3.8 The fire-water pump stop should be local only. Except during testing, any
alarms from pump-monitoring systems should not automatically stop a running fire
pump with the exception of engine overspeed for fire-water pump engine drive units.
Fire detection at the fire-water pump should not stop the pump or inhibit the start
of the fire-water pump driver. Confirmed hydrocarbon detection in the air inlet of
the driver should inhibit the pump start but should not trip a running fire-water
pump.
3.3.9 With reference to Pt 7, Ch 3, 3.3 Fire pumps 3.3.8, the design of the fire-water pump drive
system shall ensure, so far as practical, that the fire-water pump drive set does
not constitute an ignition source for potential hydrocarbon gas which may migrate to
the pump drive enclosure on a hydrocarbon release incident. As such, the fire-water
pump drives should be located in a non-hazardous area of the installation or unit
and housed in a non-hazardous enclosure with ventilation designed to be maintained
at an overpressure of at least 50 Pa in relation to adjacent external spaces. The
fire-water pump drive enclosure is to be constructed with suitable fire-rated and
gastight barriers, suitable fire-rated and gastight doors, and suitable fire-rated
and gas-rated dampers. The design of the fire-water pump drive is to be such that,
on gas detection on the enclosure ventilation air intakes, the drive is capable of
continued operation with the enclosure ventilation shut down, ventilation fire and
gas dampers closed and all entrances to the enclosure closed.
3.3.10 The installation design should incorporate a suitable allowance for
fire-water pump redundancy. This redundancy is to allow for failure of a fire-water
pump on demand or loss of a fire-water pump for maintenance without incurring
potential lost production on the installation due to the loss of fire-water supply.
Permanently manned hydrocarbon installations and mobile offshore drilling units
typically have two 100 per cent or three 50 per cent fire-water pumps designed to
meet the installation’s defined largest credible fire-water demand scenario (i.e.
the installation’s 100 per cent fire-water demand). However, other configurations of
fire-water pump supply redundancy may be acceptable for an installation, subject to
suitable demonstration (for example, normally unmanned installations often do not
have any dedicated fire-water pumps). For mobile offshore drilling units, reference
also needs to be made to the various requirements within the 2009 MODU Code - Code for the Construction and Equipment of Mobile Offshore Drilling Units, 2009 – Resolution A.1023(26)
Chapter 9 - Fire Safety.
3.4 Water deluge systems, water monitors and
foam systems
3.4.1 The topside area of each installation or unit is to be provided with a
water deluge system and/or water monitor system by means of which any part of the
installation or unit containing equipment used for storing, conveying or processing
hydrocarbon resources (other than fuels for use on the unit) can be protected in the
event of fire. Areas containing equipment requiring water protection include the
following:
- Any drilling facilities including the BOP.
- Areas containing equipment, (including piping) through which
hydrocarbons will flow during well test operations.
- Crude oil and gas manifolds/piping (not fuel gas), including
piping routed over bridges between platforms.
- Crude oil pumps.
- Crude oil storage vessels.
- De-aeration/filtration equipment (if using gas).
- Emergency shut-down valves.
- Flare knockout drums.
- Gas compressors.
- Gas liquids/condensate storage vessels.
- Glycol regeneration plant.
- Liquefaction plant.
- Pig launchers/receivers.
- Process pressure vessels.
- Process separation equipment.
- Riser connections.
- Swivel stack areas.
- Turret areas.
- Areas for pipe-laying operations (as defined in Pt 3, Ch 17, 1.1 Application 1.1.1).
3.4.2 Water deluge systems and water monitors are to be connected to a
continuously pressurised water main supplied by at least two pumps, capable, with
any one pump out of action, of maintaining a supply of water at a pressure
sufficient to enable the system or monitors to operate at the required discharge
rates to meet the water demand of the largest single area requiring protection in
accordance with the FEE.
3.4.3 The quantity of water supplied to any part of the production and process
plant facility is to be at least sufficient to provide exposure protection to the
relevant equipment within that part, and where appropriate, local principal
load-bearing structural members. ‘Exposure protection’ means the application of
water spray to equipment or structural members to limit absorption of heat to a
level which will reduce the possibility of failure.
3.4.4 Generally, the minimum water application rate is to be not less than 10
litres/minute over each square metre of exposed surface area requiring protection
within the appropriate reference area. Other water application rates in accordance
with a recognised Standard or Code which meets the requirements of Pt 7, Ch 3, 3.2 Fire mains 3.2.1 will be considered. The defined water
application rates should be established based on a recognised National or
International Standard ( see ISO 13702 or IMO FSS Code). For mobile offshore
drilling units reference also needs to be made to the requirements of 3.4.11 with
regards to firewater application rates. A reference area is a horizontal area
bounded completely by:
- Vertical ‘A’ or ‘H’ Class divisions; or
- The outboard extremities of the unit; or
- A combination of (a) or (b).
3.4.5 Each part requiring water protection is to be provided with a primary
means of application, which may be:
- A fixed system of piping fitted with suitable
spray nozzles; or
- Water monitors; or
- A combination of (a) and (b).
NOTE
Water monitors may only be used for the protection of equipment sited in
essentially open areas.
3.4.6 The layout of piping and nozzles within each reference area is to be such
that all parts requiring protection are exposed to the direct impingement of water
spray. The piping system may be sub-divided within each reference area in accordance
with the disposition of equipment and structure.
- Spray nozzles are to be of the open type and fitted with
deflector plates or equivalent devices capable of reducing the water
discharge to a suitable droplet size. The relative location and orientation
of individual nozzles is to be in keeping with their established discharge
characteristics.
- The water pressure available at the inlet to a system or an
individual section is to be sufficient to ensure efficient operation of all
nozzles in the system or section.
3.4.7 Water monitors may be operated either remotely or locally. Each monitor
arranged solely for local operation is to be:
- Provided with an access route which is remote from the part
requiring protection; and
- Sited so as to afford maximum protection to the Operator from
the effects of radiant heat.
Each monitor is to have sufficient movement in the horizontal and
vertical planes to permit the monitor to be brought to bear on any part protected by
it. Means are to be provided to lock the monitor in any position. Each monitor is to
be capable of discharging under jet and spray conditions.
3.4.8 Any additional requirements for foam type fire protection systems to the
topsides process modules and associated plant are to be evaluated within the unit's
FEE Report. The specific requirements for foam systems are to be designed to provide
extinguishing capabilities in areas where hydrocarbon pool fires may occur.
Consideration shall also be given to bunding/drainage arrangements in these areas to
ensure that system functionality is not compromised due to lack of hydrocarbon
containment.
3.4.10 With reference to the above requirements for water deluge and water
monitor coverage, it may be possible to utilise passive fire protection in place of
fire-water cover over certain facilities dependent upon the finding of the FEE,
see
Pt 7, Ch 3, 3.6 Passive fire protection.
3.4.11 Fixed fire extinguishing systems on drilling areas on mobile offshore
drilling units should be in accordance with 2009 MODU Code - Code for the Construction and Equipment of Mobile Offshore Drilling Units, 2009 – Resolution A.1023(26)
Chapter 9 - Fire Safety, for fire-fighting facilities. In particular
they should be provided with:
- A fixed water spray system to provide protection to the
drilling area (drill floor). The minimum water application rate is not less
than 204 l/min/m2, or
- At least two dual-purpose (jet/spray) fire monitors are to be
installed to cover drilling and well test areas. The minimum capacity of
each monitor is not less than 1,900 l/min at 1 N/mm2 arranged
such that all areas and equipment can be reached by at least two monitors
which are widely separated.
3.4.12 Fixed fire extinguishing systems on a mobile offshore drilling units mud
processing area for active mud (i.e. mud mixed with hydrocarbon reservoir fluid) or
mud capable of generating a pool fire risk is to consist of a suitable deluge / foam
system. The fixed deluge / foam system is to be capable of delivering foam solution
at a rate of at least 10 litres / minute over each square metre of exposed surface
requiring protection (via solution made up from either Aqueous Film Forming Foam or
Film-Forming Fluoroprotein Foam) for 15 minutes application. Alternatively, a gas
fixed fire extinguishing system may be used for enclosed mud processing spaces with
a determined pool fire risk.
3.4.13 For the electrical safety of electrical and electronic equipment in areas protected
by fixed water-based local application fire-fighting systems and adjacent areas
exposed to direct spray, the exposed equipment are to have a degree of protection
not less than IP44.
3.5 Hydrants, hoses and nozzles
3.5.1 The number and position of the hydrants are to be such that at least two
jets of water, not emanating from the same hydrant, one of which is to be from a
single length of fire hose, may reach any part of the installation or unit normally
accessible to those on board. A hose is to be provided for every hydrant.
3.5.2 A cock or valve is to be fitted to serve each fire hose so that any fire
hose may be removed while the fire pumps are operational.
3.5.3 Fire hoses are to be of type approved material and be sufficient in
length to project a jet of water to any of the spaces in which they may be required
to be used. Their length in general is not to exceed 18 m. Every fire hose is to be
provided with a nozzle and the necessary couplings. Fire hoses together with any
necessary fittings and tools are to be kept ready for use in conspicuous positions
near the water service hydrants or connections.
3.5.4 Standard nozzle sizes are to be 12 mm, 16 mm and 19 mm or as near
thereto as possible. Larger diameter nozzles may be permitted if required as a
result of special considerations.
3.5.6 The jet throw at any nozzle is to be about 12 m.
3.5.7 All nozzles are to be of an approved dual purpose type (i.e. spray/jet
type) incorporating a shut-off.
3.6 Passive fire protection
3.6.2 With regard to the performance requirements for PFP systems, particular
attention is to be given to the potential thermal and erosive effects of hydrocarbon
jet-fires in the initial phase of a topsides incident. Consideration is also to be
given to the ongoing thermal effects from pool fires. The duration of these events
is to be examined in the project FEE in conjunction with the process system blowdown
capabilities.
3.7 Other fixed fire-extinguishing
systems
3.7.1 Where included and assessed in the FEE Report (see
Pt 7, Ch 3, 1.2 Submission of documentation 1.2.4) additional consideration will be given to
the installation of other fixed fire-extinguishing systems (which may include, but
may not be limited to, Fixed Pressure Water Spraying and Water-Mist
fire-extinguishing systems, High Expansion Foam systems, Clean Agent
fire-extinguishing systems) within internal machinery spaces, accommodation and
service spaces, such as cabins and low risk areas. Specific functionality
requirements for these systems should be evaluated and clearly defined within the
FEE Report.
3.7.4 Where a low-pressure CO2 system is fitted, the piping system is to be
designed in such a way that the CO2 pressure at the nozzles is not less
than 1 N/mm2.
3.7.5 For the electrical safety of electrical and electronic equipment in areas protected
by fixed water-based local application fire-fighting systems (i.e. a water mist
system) and adjacent areas exposed to direct spray, the exposed equipment are to
have a degree of protection not less than IP44. Alternatively other measures are to
be considered (e.g. utilising only de-ionised water in the water mist system).
Evidence is required to demonstrate the safe and effective operation of the overall
arrangements in the event of system operation. This evidence is to demonstrate that
exposure to system spray and/or water:
- cannot result in loss of availability of emergency services;
- will not affect the continued safe and effective operation of electrical and
electronic equipment required to operate during the required period of system
operation;
- does not present additional electrical or fire hazards; and
- would require only identified readily replaceable components to be repaired or
replaced.
3.8 Installations with liquefied gas storage
in bulk and/or vapour discharge and loading manifolds/facilities
3.8.1 Installations with liquefied gas storage in bulk and/or vapour discharge
and loading manifolds/facilities are, in general, to comply with the requirements of
Chapter 11 Fire Protection and Fire Extinctionof the IMO International Code for the construction
and Equipment of Ships carrying Liquefied Gases in Bulk (IGC Code) and Chapter 11 of the associated LR’s
Rules and Regulations for the Construction and Classification of Ships for the
Carriage of Liquefied Gases in Bulk. However, specific reference is to be
made to the requirement stipulated within Pt 11, Ch 11 Fire Prevention and Extinction .
3.9 Helicopter facilities
3.9.2 At least one fire extinguisher on the helideck should be a gaseous
agent type provided with a suitable applicator for use on engine fires.
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