2 Renewal survey
2.1
General
2.1.1 The renewal survey may be commenced at the fourth
annual survey and be progressed during the succeeding year with a view to completion
by the fifth anniversary date. When the renewal survey is commenced prior to the
fourth annual survey, the entire survey is to be completed within 15 months if such
work is to be credited to the renewal survey.
2.1.2 As part of the preparation for the renewal survey,
the survey programme should be dealt with in advance of the survey. The thickness
measurement should not be held before the fourth annual survey.
2.1.3 The survey should include, in addition to the
requirements of the annual survey, examination, tests and checks of sufficient extent
to ensure that the hull and related piping, as required in 2.1.5, is in a
satisfactory condition and is fit for its intended purpose for the new period of
validity of the Cargo Ship Safety Construction Certificate, subject to proper
maintenance and operation and to periodical surveys being carried out at the due
dates.
2.1.4 All cargo holds, ballast tanks, pipe tunnels,
cofferdams and void spaces bounding cargo holds, decks and outer hull should be
examined, and this examination should be supplemented by thickness measurement and
testing as required by 2.6 and 2.7, to ensure that the structural integrity remains
effective. The examination should be sufficient to discover substantial corrosion,
significant deformation, fractures, damages or other structural deterioration, that
may be present.
2.1.5 All piping systems within the above spaces should
be examined and operationally tested under working pressure to the attending
surveyor's satisfaction to ensure that the tightness and condition remain
satisfactory.
2.1.6 The survey extent of ballast tanks converted to
void spaces should be specially considered in relation to the requirements for
ballast tanks.
2.1.7 Concurrent crediting to both intermediate survey
and renewal survey for surveys and thickness measurements of spaces should not be
acceptable.
2.2
Dry-dock survey
2.2.1 A survey in dry-dock should be a part of the
renewal survey. There should be a minimum of two inspections of the outside of the
ship's bottom during the five-year period of the certificate. In all cases, the
maximum interval between bottom inspections should not exceed 36 months.
2.2.2 For ships of 15 years of age and over, inspection
of the outside of the ship's bottom should be carried out with the ship in dry-dock.
For ships of less than 15 years of age, alternate inspections of the ship's bottom
not conducted in conjunction with the renewal survey may be carried out with the ship
afloat. Inspection of the ship afloat should only be carried out when the conditions
are satisfactory and the proper equipment and suitably qualified staff is
available.
2.2.3 If a survey in dry-dock is not completed in
conjunction with the renewal survey or if the 36 month maximum interval referred to
in 2.2.1 is not complied with, the Cargo Ship Safety Construction Certificate should
cease to be valid until a survey in dry-dock is completed.
2.2.4 The overall and close-up surveys and thickness
measurements, as applicable, of the lower portions of the cargo holds and ballast
tanks should be carried out in accordance with the applicable requirements for
renewal surveys, if not already performed.
2.3
Space protection
2.3.1 Where provided, the condition of the corrosion
prevention system of ballast tanks shall be examined. For ballast tanks, excluding
double-bottom tanks, where a hard protective coating is found in POOR condition as
defined in 1.2.11, and it is not renewed, or where a soft or semi-hard coating has
been applied, or where a hard protective coating has not been applied from the time
of constructions, the tanks in question shall be examined at annual intervals.
Thickness measurements shall be carried out as deemed necessary by the surveyor. When
such breakdown of hard protective coating is found in water ballast double-bottom
tanks and it is not renewed, or where a soft or semi-hard coating has been applied or
where a hard protective coating has not been applied from the time of construction,
the tanks in question may be examined at annual intervals. When considered necessary
by the surveyor, or where extensive corrosion exists, thickness measurements shall be
carried out.
2.3.2 Where a hard protective coating is provided in
cargo holds and is found in GOOD condition, the extent of close-up surveys and
thickness measurements may be specially considered.
2.3.3For bulk carriers built under IACS Common Structural Rules
(CSR), the identified substantial corrosion areas may be:
- .1 protected by a coating applied in accordance with the
coating manufacturer's requirements and examined at annual intervals to confirm
the coating in way is still in good condition; or alternatively
- .2 required to be measured at annual intervals.
2.4
Hatch covers and coamings
The hatch covers and coamings should be surveyed as follows:
2.4.1 A thorough inspection of the items listed in 3.3 should be
carried out in addition to all hatch covers and coamings.
2.4.2 Checking of the satisfactory operation of all
mechanically operated hatch covers should be made, including:
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.1 stowage and securing in open condition;
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.2 proper fit and efficiency of sealing in closed
condition; and
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.3 operational testing of hydraulic and power
components, wires, chains, and link drives.
2.4.3 The effectiveness of sealing arrangements of all
hatch covers by hose testing or equivalent should be checked.
2.4.4 Close up survey and thickness measurement of the
hatch cover and coaming plating and stiffeners shall be carried out as given in
annexes 1 and 2. For cargo hold hatch covers of approved design which structurally
have no access to the internals, close-up survey/thickness measurements shall be done
of accessible parts of hatch covers' structures.
2.5
Extent of overall and close-up surveys
2.5.1 An overall survey of all tanks and spaces shall be
carried out at the renewal survey. Fuel oil tanks in the cargo length area shall be
surveyed as follows:
Renewal survey
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Renewal survey
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Renewal survey
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Renewal survey
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No.1
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No.2
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No.3
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No.4 and subsequent
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Age ≤ 5
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5
< Age ≤ 10
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10 < Age ≤
15
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15 < Age
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None
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One
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Two
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Half, minimum two
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Notes:
- 1. These requirements
apply to tanks of integral (structural) type.
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2. If a selection of tanks is
accepted to be examined, then different tanks should be examined at
each renewal survey, on a rotational basis.
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3. Peak tanks (all uses) should be
examined internally at each renewal survey.
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4. At renewal survey No.3 and
subsequent renewal surveys, one deep tank for fuel oil in the cargo
area should be included, if fitted.
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2.5.2 The minimum requirements for close-up surveys at
renewal surveys are given in annex 1, appendix 1 for double-side skin bulk carriers,
excluding ore carriers, and in annex 1, appendix 2 for ore carriers respectively.
2.5.3 The surveyor may extend the close-up survey as
deemed necessary taking into account the maintenance of the spaces under survey, the
condition of the corrosion prevention system and where spaces have structural
arrangements or details which have suffered defects in similar spaces or on similar
ships according to available information.
2.5.4 For areas in spaces where hard protective coatings
are found to be in a GOOD condition, the extent of close-up surveys according to
annex 1
may be specially considered (refer also to 2.3.2).
2.6
Extent of thickness measurements
2.6.1 The minimum requirements for thickness
measurements at the renewal survey are given in annex 2.
2.6.2 Representative thickness measurements to determine
both general and local levels of corrosion in the transverse web frames in all water
ballast tanks shall be carried out. Thickness measurements shall also be carried out
to determine the corrosion levels on the transverse bulkhead plating. The extent of
thickness measurements may be specially considered provided the surveyor is satisfied
by the close-up examination that there is no structural diminution, and the hard
protective coating where applied remains efficient.
2.6.3 Provisions for extended measurements for areas
with substantial corrosion as defined in 1.2.9 are
given in annex
10 and may be additionally specified in the survey programme as required by
5.1.
These extended thickness measurements shall be carried out before the survey is
credited as completed. Suspect areas identified at previous surveys shall be
examined. Areas of substantial corrosion identified at previous surveys shall have
thickness measurements taken
2.6.4 The surveyor may further extend the thickness
measurements as deemed necessary.
2.6.5 For areas in tanks where hard protective coatings
are found to be in GOOD condition as defined in 1.2.11, the
extent of thickness measurements according to annex 2 may
be specially considered by the Administration.
2.6.6 Transverse sections shall be chosen where the
largest reductions are suspected to occur or are revealed from deck plating
measurements.
2.7
Extent of tank pressure testing
2.7.1 All boundaries of water ballast tanks, deep tanks
and cargo holds used for water ballast within the cargo length area should be
pressure tested. For fuel oil tanks, only representative tanks should be pressure
tested.
2.7.2 The surveyor may extend the tank testing as deemed
necessary.
2.7.3 Boundaries of ballast tanks should be tested with
a head of liquid to the top of air pipes.
2.7.4 Boundaries of ballast holds should be tested with
a head of liquid to near the top of hatches.
2.7.5 Boundaries of fuel oil tanks should be tested with
a head of liquid to the highest point that liquid will rise under service conditions.
Tank testing of fuel oil tanks may be specially considered based on a satisfactory
external examination of the tank boundaries and a confirmation from the master
stating that the pressure testing has been carried out according to the requirements
with satisfactory results.
2.7.6 The testing of double-bottom tanks and other
spaces not designed for the carriage of liquid may be omitted, provided a
satisfactory internal examination together with an examination of the tanktop is
carried out.
2.8
Additional renewal survey requirements
after determining compliance with regulations XII/12 and XII/13 of
the Convention
2.8.1 For ships complying with the requirements of regulation
XII/12 of the Convention for hold, ballast and dry space water level
detectors, the renewal survey shall include an examination and a test of the water
ingress detection system and of their alarms.
2.8.2 For ships complying with the requirements of regulation
XII/13 of the Convention for the availability of pumping systems, the
renewal survey shall include an examination and a test of the means for draining and
pumping ballast tanks forward of the collision bulkhead and bilges of dry spaces any
part of which extends forward of the foremost cargo hold, and of their controls.
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