Section
2 Seamless pressure pipes
2.1 Scope
2.1.1 Provision
is made in this Section for seamless pressure pipes in carbon, carbon-manganese
and low alloy steels.
2.2 Manufacture and chemical composition
2.2.1 Pipes are
to be manufactured by a seamless process and may be hot or cold finished.
2.2.2 The method of deoxidation and the chemical composition of ladle samples are
to comply with the appropriate requirements given in Table 6.2.1 Chemical composition of seamless
pressure pipes.
Table 6.2.1 Chemical composition of seamless
pressure pipes
Type of steel
|
Grade
|
Method of
deoxidation
|
Chemical composition of ladle samples %
|
C
|
Si
|
Mn
|
S max.
|
P max.
|
Residual elements
|
Carbon and carbon- manganese
|
320
|
Semi-killed or killed
|
≤0,16
|
—
|
0,40—
0,70
|
0,050
|
0,050
|
Ni 0,30 max. Cr
0,25 max.
Mo 0,10 max.
Cu
0,30 max.
Total 0,70 max.
|
360
|
≤0,17
|
≤0,35
|
0,40—
0,80
|
0,045
|
0,045
|
410
|
Killed
|
≤0,21
|
≤0,35
|
0,40—
1,20
|
0,045
|
0,045
|
460
|
≤0,22
|
≤0,35
|
0,80—
1,40
|
0,045
|
0,045
|
490
|
≤0,23
|
≤0,35
|
0,80—
1,50
|
0,045
|
0,045
|
1Cr1/2Mo
|
440
|
Killed
|
0,10 – 0,18
|
0,10 – 0,35
|
0,40— 0,70
|
0,040
|
0,040
|
Ni
|
Cr
|
Mo
|
Cu
|
Sn
|
V
|
Al
|
0,30
max.
|
0,70 –
1,10
|
0,45 –
0,65
|
0,25
max.
|
0,03
max.
|
—
|
≤0,020
|
21/4Cr1Mo
|
410
490
|
Killed
|
0,08 –
0,15
|
0,10 –
0,50
|
0,40 —
0,70
|
0,040
|
0,040
|
0,30
max.
|
2,0—
2,5
|
0,90—
1,20
|
0,25
max.
|
0,03
max.
|
—
|
≤0,020
|
1/2Cr1/2Mo1/4V
|
460
|
Killed
|
0,10 –
0,18
|
0,10 –
0,35
|
0,40 —
0,70
|
0,040
|
0,040
|
0,30
|
0,30—
0,60
|
0,50—
0,70
|
0,25
max.
|
0,03
max.
|
0,22—
0,32
|
≤0,020
|
2.3 Heat treatment
2.4 Mechanical tests
2.4.2 Each pressure
pipe selected for test is to be subjected to tensile and flattening
or bend tests.
2.5 Mechanical properties for design
2.5.2 In such cases,
at least one tensile test at the proposed design or other agreed temperature
is to be made on each cast. The test specimen is to be taken from
material adjacent to that used for tests at ambient temperature and
tested in accordance with the procedures given in Ch 2 Testing Procedures for Metallic Materials. If tubes or pipes of more than one thickness are supplied
from one cast, the test is to be made on the thickest tube or pipe.
Table 6.2.2 Heat treatment
Type of steel
|
Condition of supply
|
Carbon
and carbon-manganese
|
|
Hot
finished
|
Hot finished
(see Note 1) Normalised (see Note 2)
|
Cold
finished
|
Normalised (see Note 2)
|
Alloy
steel
|
|
1Cr1/2Mo
|
Normalised and tempered
|
21/4Cr1Mo
|
Grade
410
|
Fully annealed
|
|
Grade
490
|
Normalised and
tempered 650—780°C
|
|
Grade
490
|
Normalised and
tempered 650—750°C
|
1/2Cr1/2Mo1/4V
|
Normalised and tempered
|
Note
1. Provided that the finishing
temperature is sufficiently high to soften the material.
Note
2. Normalised and tempered at the option
of the manufacturer.
|
2.5.3 As an alternative
to Ch 6, 2.5 Mechanical properties for design 2.5.2, a manufacturer may carry
out an agreed comprehensive test program for a stated grade of steel
to demonstrate that the specified minimum mechanical properties at
elevated temperatures can be consistently obtained. This test program
is to be carried out under the supervision of the Surveyors, and the
results submitted for assessment and approval. When a manufacturer
is approved on this basis, tensile tests at elevated temperatures
are not required for acceptance purposes, but at the discretion of
the Surveyors occasional check tests of this type may be requested.
2.5.4 Values for the estimated average stress to rupture in 100 000 hours are
given in Table 6.2.5 Mechanical properties for design
purposes: seamless pressure pipes - Estimated values for stress to rupture in 100,000
hours (units N/mm2) and may be used for design purposes.
Table 6.2.3 Mechanical properties for
acceptance purposes: seamless pressure pipes (maximum wall thickness 40 mm),
see 2.1.2
Type of
steel
|
Grade
|
Yield
stress N/mm2
|
Tensile
strength N/mm2
|
Elongation on 5,65 % minimum
|
Flattening test constant C
|
Bend test
diameter of former (t = thickness)
|
Carbon
and carbon-manganese
|
320
|
195
|
320—440
|
25
|
0,10
|
4t
|
360
|
215
|
360—480
|
24
|
0,10
|
410
|
235
|
410—530
|
22
|
0,08
|
460
|
265
|
460—580
|
21
|
0,07
|
490
|
285
|
490—610
|
21
|
0,07
|
1Cr1/2Mo
|
440
|
275
|
440—590
|
22
|
0,07
|
4t
|
21/4Cr1Mo
|
410 (see
Note 1)
|
135
|
410—560
|
20
|
0,07
|
4t
|
490 (see
Note 2)
|
275
|
490—640
|
16
|
1/2Cr1/2Mo1/4V
|
460
|
275
|
460—610
|
15
|
0,07
|
4t
|
Note
1. Annealed condition.
Note
2. Normalised and tempered condition.
|
Table 6.2.4 Mechanical properties for design
purposes: seamless pressure pipes
Type of steel
|
Grade
|
Nominal minimum lower yield or 0,2% proof stress
N/mm2
|
Temperature °C
|
50
|
100
|
150
|
200
|
250
|
300
|
350
|
400
|
450
|
500
|
550
|
600
|
Carbon and carbon-manganese
|
320
|
172
|
168
|
158
|
147
|
125
|
100
|
91
|
88
|
87
|
—
|
—
|
—
|
360
|
192
|
187
|
176
|
165
|
145
|
122
|
111
|
109
|
107
|
—
|
—
|
—
|
410
|
217
|
210
|
199
|
188
|
170
|
149
|
137
|
134
|
132
|
—
|
—
|
—
|
460
|
241
|
234
|
223
|
212
|
195
|
177
|
162
|
159
|
156
|
—
|
—
|
—
|
490
|
256
|
249
|
237
|
226
|
210
|
193
|
177
|
174
|
171
|
—
|
—
|
—
|
1Cr1/2Mo
|
440
|
254
|
240
|
230
|
220
|
210
|
183
|
169
|
164
|
161
|
156
|
151
|
—
|
21/2Cr1Mo
|
410
(see Note 1)
|
121
|
108
|
99
|
92
|
85
|
80
|
76
|
72
|
69
|
66
|
64
|
62
|
490
(see Note 2)
|
268
|
261
|
253
|
245
|
236
|
230
|
224
|
218
|
205
|
189
|
167
|
145
|
1/2Cr1/2Mo1/4V
|
460
|
266
|
259
|
248
|
235
|
218
|
192
|
184
|
177
|
168
|
155
|
148
|
—
|
Note
1. Annealed condition.
Note
2. Normalised and tempered condition.
|
Table 6.2.5 Mechanical properties for design
purposes: seamless pressure pipes - Estimated values for stress to rupture in 100,000
hours (units N/mm2)
Temperature °C
|
Carbon and carbon-manganese
|
1Cr1/2Mo
|
21/4Cr1Mo
|
1/2Cr1/2Mo1/4V
|
Grade
|
Grade
|
Grade
|
Grade
|
Grade
|
Grade
|
320
|
460
|
440
|
410
|
490
|
460
|
360
|
490
|
|
Annealed
|
Normalised and tempered (see Note)
|
|
410
|
|
|
|
|
|
380
|
171
|
227
|
—
|
—
|
—
|
—
|
390
|
155
|
203
|
—
|
—
|
—
|
—
|
|
|
|
|
|
|
|
400
|
141
|
179
|
—
|
—
|
—
|
—
|
410
|
127
|
157
|
—
|
—
|
—
|
—
|
420
|
114
|
136
|
—
|
—
|
—
|
—
|
430
|
102
|
117
|
—
|
—
|
—
|
—
|
440
|
90
|
100
|
—
|
—
|
—
|
—
|
|
|
|
|
|
|
|
450
|
78
|
85
|
—
|
196
|
221
|
—
|
460
|
67
|
73
|
—
|
182
|
204
|
—
|
470
|
57
|
63
|
—
|
168
|
186
|
—
|
480
|
47
|
55
|
210
|
154
|
170
|
218
|
490
|
36
|
47
|
177
|
141
|
153
|
191
|
|
|
|
|
|
|
|
500
|
—
|
41
|
146
|
127
|
137
|
170
|
510
|
—
|
—
|
121
|
115
|
122
|
150
|
520
|
—
|
—
|
99
|
102
|
107
|
131
|
530
|
—
|
—
|
81
|
90
|
93
|
116
|
540
|
—
|
—
|
67
|
78
|
79
|
100
|
|
|
|
|
|
|
|
550
|
—
|
—
|
54
|
69
|
69
|
85
|
560
|
—
|
—
|
43
|
59
|
59
|
72
|
570
|
—
|
—
|
35
|
51
|
51
|
59
|
580
|
—
|
—
|
—
|
44
|
44
|
46
|
Note When the tempering temperature exceeds 750°C, the values
for Grade 410 are to be used.
|
|