Section 2 Seamless pressure pipes
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules for the Manufacture, Testing and Certification of Materials, July 2022 - Chapter 6 Steel Pipes and Tubes - Section 2 Seamless pressure pipes

Section 2 Seamless pressure pipes

2.1 Scope

2.1.1 Provision is made in this Section for seamless pressure pipes in carbon, carbon-manganese and low alloy steels.

2.1.2 Where pipes are used for the manufacture of pressure vessel shells and headers, the requirements for forgings in Ch 5, 7 Forgings for boilers, pressure vessels and piping systems are applicable where the wall thickness exceeds 40 mm.

2.2 Manufacture and chemical composition

2.2.1 Pipes are to be manufactured by a seamless process and may be hot or cold finished.

2.2.2 The method of deoxidation and the chemical composition of ladle samples are to comply with the appropriate requirements given in Table 6.2.1 Chemical composition of seamless pressure pipes.

Table 6.2.1 Chemical composition of seamless pressure pipes

Type of steel Grade Method
of
deoxidation
Chemical composition of ladle samples %
C Si Mn S max. P max. Residual elements
Carbon and carbon- manganese 320 Semi-killed
or
killed
≤0,16 0,40— 0,70 0,050 0,050 Ni 0,30 max.
Cr 0,25 max.

Mo 0,10 max.

Cu 0,30 max.

Total 0,70 max.
360 ≤0,17 ≤0,35 0,40— 0,80 0,045 0,045
410 Killed ≤0,21 ≤0,35 0,40— 1,20 0,045 0,045
460 ≤0,22 ≤0,35 0,80— 1,40 0,045 0,045
490 ≤0,23 ≤0,35 0,80— 1,50 0,045 0,045
1Cr1/2Mo 440 Killed 0,10 – 0,18 0,10 – 0,35 0,40— 0,70 0,040 0,040 Ni Cr Mo Cu Sn V Al
0,30 max. 0,70 – 1,10 0,45 – 0,65 0,25 max. 0,03 max. ≤0,020
21/4Cr1Mo

410

490

Killed 0,08 – 0,15 0,10 – 0,50 0,40 — 0,70 0,040 0,040 0,30 max. 2,0— 2,5 0,90— 1,20 0,25 max. 0,03 max. ≤0,020
1/2Cr1/2Mo1/4V 460 Killed 0,10 – 0,18 0,10 – 0,35 0,40 — 0,70 0,040 0,040 0,30 0,30— 0,60 0,50— 0,70 0,25 max. 0,03 max. 0,22— 0,32 ≤0,020

2.3 Heat treatment

2.3.1 Pipes are to be supplied in the condition given in Table 6.2.2 Heat treatment.

2.4 Mechanical tests

2.4.1 All pipes are to be presented in batches as defined in Ch 6, 1 General requirements.

2.4.2 Each pressure pipe selected for test is to be subjected to tensile and flattening or bend tests.

2.4.3 The results of all mechanical tests are to comply with the appropriate requirements given in Table 6.2.3 Mechanical properties for acceptance purposes: seamless pressure pipes (maximum wall thickness 40 mm), see 2.1.2 .

2.5 Mechanical properties for design

2.5.1 Values for nominal minimum lower yield or 0,2 per cent proof stress at temperatures of 50°C and higher are given in Table 6.2.4 Mechanical properties for design purposes: seamless pressure pipes and are intended for design purposes only. Verification of these values is not required, except for materials complying with National or proprietary specification where the elevated temperature properties used for design are higher than those given in Table 6.2.4 Mechanical properties for design purposes: seamless pressure pipes.

2.5.2 In such cases, at least one tensile test at the proposed design or other agreed temperature is to be made on each cast. The test specimen is to be taken from material adjacent to that used for tests at ambient temperature and tested in accordance with the procedures given in Ch 2 Testing Procedures for Metallic Materials. If tubes or pipes of more than one thickness are supplied from one cast, the test is to be made on the thickest tube or pipe.

Table 6.2.2 Heat treatment

Type of steel Condition of supply
Carbon and carbon-manganese  
Hot finished Hot finished (see Note 1) Normalised (see Note 2)
Cold finished Normalised (see Note 2)
Alloy steel  
1Cr1/2Mo Normalised and tempered
21/4Cr1Mo Grade 410 Fully annealed
  Grade 490 Normalised and tempered
650—780°C
  Grade 490 Normalised and tempered
650—750°C
1/2Cr1/2Mo1/4V Normalised and tempered

Note 1. Provided that the finishing temperature is sufficiently high to soften the material.

Note 2. Normalised and tempered at the option of the manufacturer.

2.5.3 As an alternative to Ch 6, 2.5 Mechanical properties for design 2.5.2, a manufacturer may carry out an agreed comprehensive test program for a stated grade of steel to demonstrate that the specified minimum mechanical properties at elevated temperatures can be consistently obtained. This test program is to be carried out under the supervision of the Surveyors, and the results submitted for assessment and approval. When a manufacturer is approved on this basis, tensile tests at elevated temperatures are not required for acceptance purposes, but at the discretion of the Surveyors occasional check tests of this type may be requested.

2.5.4 Values for the estimated average stress to rupture in 100 000 hours are given in Table 6.2.5 Mechanical properties for design purposes: seamless pressure pipes - Estimated values for stress to rupture in 100,000 hours (units N/mm2) and may be used for design purposes.

Table 6.2.3 Mechanical properties for acceptance purposes: seamless pressure pipes (maximum wall thickness 40 mm), see 2.1.2

Type of steel Grade Yield stress N/mm2 Tensile strength N/mm2 Elongation on 5,65% minimum Flattening test constant C Bend test diameter of former
(t = thickness)
Carbon and carbon-manganese 320 195 320—440 25 0,10 4t
360 215 360—480 24 0,10
410 235 410—530 22 0,08
460 265 460—580 21 0,07
490 285 490—610 21 0,07
1Cr1/2Mo 440 275 440—590 22 0,07 4t
21/4Cr1Mo 410 (see Note 1) 135 410—560 20 0,07 4t
490 (see Note 2) 275 490—640 16
1/2Cr1/2Mo1/4V 460 275 460—610 15 0,07 4t

Note 1. Annealed condition.

Note 2. Normalised and tempered condition.

Table 6.2.4 Mechanical properties for design purposes: seamless pressure pipes

Type of steel Grade Nominal minimum lower yield or 0,2% proof stress N/mm2
Temperature °C
50 100 150 200 250 300 350 400 450 500 550 600
Carbon and carbon-manganese 320 172 168 158 147 125 100 91 88 87
360 192 187 176 165 145 122 111 109 107
410 217 210 199 188 170 149 137 134 132
460 241 234 223 212 195 177 162 159 156
490 256 249 237 226 210 193 177 174 171
1Cr1/2Mo 440 254 240 230 220 210 183 169 164 161 156 151
21/2Cr1Mo 410 (see Note 1) 121 108 99 92 85 80 76 72 69 66 64 62
490 (see Note 2) 268 261 253 245 236 230 224 218 205 189 167 145
1/2Cr1/2Mo1/4V 460 266 259 248 235 218 192 184 177 168 155 148

Note 1. Annealed condition.

Note 2. Normalised and tempered condition.

Table 6.2.5 Mechanical properties for design purposes: seamless pressure pipes - Estimated values for stress to rupture in 100,000 hours (units N/mm2)

Temperature °C Carbon and carbon-manganese 1Cr1/2Mo 21/4Cr1Mo 1/2Cr1/2Mo1/4V
Grade Grade Grade Grade Grade Grade
320 460 440 410 490 460
360 490   Annealed Normalised and tempered (see Note)  
410          
380 171 227
390 155 203
             
400 141 179
410 127 157
420 114 136
430 102 117
440 90 100
             
450 78 85 196 221
460 67 73 182 204
470 57 63 168 186
480 47 55 210 154 170 218
490 36 47 177 141 153 191
             
500 41 146 127 137 170
510 121 115 122 150
520 99 102 107 131
530 81 90 93 116
540 67 78 79 100
             
550 54 69 69 85
560 43 59 59 72
570 35 51 51 59
580 44 44 46

Note When the tempering temperature exceeds 750°C, the values for Grade 410 are to be used.


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