Section
3 Information to be submitted
3.1 General
3.1.2 A description of the emissions abatement plant and the abatement
technique(s) used. This is to include details of the proposed combustion machinery
operating configurations where using a common emissions abatement plant for multiple
exhaust gas inlet streams and any limitations on the operation of combustion machinery
connected to the emissions abatement plant.
3.1.3 Where emissions abatement plant makes use of more than one abatement
technique, e.g. separate means for reducing NOx and SOx, details
demonstrating their compatibility with the combustion machinery and with each other.
3.1.4 Diagram showing the process flows.
3.1.5 A list of system main components and associated ancillaries.
3.1.6 Details of the hazards associated with operation and maintenance and
reasonably foreseeable failure of the emissions abatement plant and the means by which
they are mitigated in accordance with the requirements given in Pt 5, Ch 24, 6 Mechanical equipment. The details of impact on the operation of
essential services due to failure of the emissions abatement plant and proposed
mitigation measures are to be submitted. .
3.1.7 Details of any fuel treatments, fuel additives or fuel emulsification used
as a primary means of emissions abatement from combustion machinery, together with a
manufacturer’s letter confirming the suitability of combustion machinery to operate with
such treatments and additives. Details are to include evidence that materials, fuel
filtration and arrangements for the control of viscosity and temperature have been
suitably modified, along with evidence of the suitability of fuel pumps and fuel valves
for the treated fuel, with particular attention to viscosity, lubricity and stability,
as applicable.
3.1.8 Material Safety Data Sheets (MSDS) and details for handling of hazardous and
non-hazardous chemicals used in the emissions abatement plant in accordance with Pt 5, Ch 24, 6.1 General 6.1.7.
3.1.9 Testing procedures for installation and commissioning trials.
3.1.10 Where failure of components and equipment in the emissions abatement plant will affect
essential services, appropriate certification for such components and equipment shall be
submitted as agreed with LR.
3.2 Materials and hull construction
3.2.1 Details of the materials proposed for all types of construction.
3.2.2 Plans showing the foundation and attachments of emissions abatement plant to the ship
structure, including scantlings, and welding details.
3.2.3 Full details of the structural reinforcement required to support the proposed emissions
abatement plant are to be submitted, including plant type, size, location and loadings
(dynamic and static) to allow verification of the submitted structural design and
calculations for the plant support arrangements.
3.3 Chemical substances
3.3.1 Details of the flammability, toxicity, corrosivity and reactivity of any
chemicals used, together with details of any exothermic and hazardous reactions,
particularly with regard to sea water. This is to include effluent and sludge associated
with emissions abatement plant.
3.3.2 General
arrangement of spaces where toxic or flammable liquids, gases, dusts
or vapours are stored or may accumulate, indicating the hatches and
other access openings.
3.3.3 Details of arrangements for loading, storage, transfer and disposal of
chemicals, by-products or waste products. This is to include allowable maximum and
minimum storage temperatures for substances which are sensitive to temperature.
3.3.4 General
arrangement showing spaces maintained at an over-pressure to prevent
the ingress of gases, dusts or vapours.
3.3.5 Details
and arrangements of blowdown and bleedoff systems, where applicable,
including quantities of chemicals, substances and effluents and the
capacity and working pressure of tanks and receivers installed for
the reception of such substances and effluents.
3.3.6 Arrangements
for purging, gas freeing, inerting or otherwise rendering safe of
the emissions abatement plant and storage facilities for chemicals,
effluent and by-products associated with the plant.
3.3.7 The
flow and return flow of chemicals, substances, effluent or by-products,
including:
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Substance supply
and product discharge, with details of the arrangements showing the
location of shut-off valves and of the control and indicating stations.
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The process plant
parameters and analysis of conditions under which emergency shutdown
will be initiated.
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Measures to eliminate
risk of process fluid reverse flows which could present a risk to
propulsion engines, auxiliary engines and essential services.
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The proposed
emergency procedures for controlled shutdown of the plant, i.e. depressurising,
isolating and the arrangements for the continued operation of the
essential services necessary to allow for such controlled shutdown
under the emergency conditions identified in Pt 5, Ch 24, 3.3 Chemical substances 3.3.7.(b), as applicable.
3.3.8 Proposals
for the decontamination of the emissions abatement plant compartments
for installations using chemicals, substances and/or producing effluent
or byproducts or where there is a possibility of generating hazardous
substances during the operation of plant. These proposals are to include
both normal operating requirements for decontamination (such as for
carrying out maintenance) and post-incident decontamination.
3.3.9 Arrangement
for the detection of liquids, gas and vapours where such substances
could present a fire, explosion or health hazard.
3.4 Mechanical equipment
3.4.1 Details
of mechanical equipment associated with the emissions abatement plant
to be installed.
3.4.2 Details
of any safety and pressure-relief devices and their discharge arrangements.
3.4.3 Plans
showing the materials of construction, working pressures and temperatures,
maximum and minimum exhaust gas flows, fuel quality parameters, maximum
and minimum flow rates of any water, fluids, chemicals or substances
required by the process, maximum effluent or by-product discharge
rate resulting from the process.
3.4.4 Details
of the arrangements for protecting the emissions abatement plant,
its tanks and vessels against temperature, over-pressure and vacuum.
Details are to include consideration of storage temperature requirements
and, where applicable, tanks are to be maintained within the temperature
limits of the chemicals and substances they contain so as to avoid
risks of boiling, stress corrosion, freezing and other temperature-sensitive
processes.
3.4.5 Details
of the by-pass arrangements or, where considered unnecessary, evidence
demonstrating that the emissions abatement plant is capable of continued
operation with the expected gas flows. Evidence is to include conditions
where the emissions abatement plant is in a shutdown condition, both
as a result of emergency conditions and when shut down for normal
operational reasons. This is to be supported by detailed proposals
demonstrating material suitability and is to ensure that, where there
is a risk of blockage, this can be monitored so as to ensure that
remedial action can be taken before blockage presents a risk to both
propulsion and auxiliary engine and emissions abatement plant operations.
3.5 Pressure vessels
3.5.2 Details
of the safety and pressure-relief devices and their discharge arrangements.
3.5.3 Stress
calculations taking into account the ship linear and angular accelerations,
roll and pitch amplitudes, ship flexure and wind loads, appropriate
to any condition which may normally arise at sea.
3.6 Pumping and piping
3.6.1 Plans
of the emissions abatement plant piping systems, showing the materials
of construction, scantlings, support and expansion arrangements, together
with the calculations.
3.6.3 Plans
showing the arrangement and dimensions of main exhaust pipes, with
details of flanges, bolts and weld attachments and particulars of
the materials of the pipes, flanges, bolts and welding consumables.
3.6.4 Details
of the safety and pressure-relief devices and their discharge arrangements.
3.6.5 Details
of air and sounding pipes to tanks containing chemicals, substances
and effluent.
3.6.6 The arrangements for the storage on board the ship, and the disposal, of
bilge and effluent from the emissions abatement plant spaces, giving particular
consideration to the risk of flooding as a result of emissions abatement plant failure.
Recognition is to be given to the requirements of the appropriate National Authority. An
inspection and maintenance schedule is to be submitted, describing the items such as,
but not limited to, inspection procedures for coating, pipe corrosion and their
inspection intervals.
3.7 Electrical and control equipment
3.7.1 General
arrangement plan of the process plant, showing the location of the
major items of electrical equipment.
3.7.2 Line
diagram of the installation(s), indicating the rating of the various
items of rotating machinery, converters and transformers.
3.7.3 Arrangement
plans and circuit diagrams of the switchboards.
3.7.4 General
arrangement plan of the process plant, showing the location of electrical
equipment in hazardous zones.
3.7.5 A schedule
of safe-type electrical equipment located in hazardous zones, giving
details of the type of equipment employed, the certifying authority
and the certificate number.
3.7.6 Line
diagrams of any control system(s) fitted.
3.7.7 General
arrangement plan of the process plant, showing the locations of items
of control equipment and the locations of hazardous zones.
3.7.8 Schedule
of the parameters which are monitored and controlled, including alarms
and shutdown devices.
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