Section
11 Acceptance trials
11.1 Tests after completion
11.1.1 On
completion of construction, the acceptance tests prescribed in Pt 6, Ch 3, 11.3 Acceptance tests 11.3.1 are to be carried out to
verify the correct functioning of the installation and its ability
to maintain the lowest notation temperature conditions required for
the assignment of the intended class notation. The proposed test schedules,
which should include methods of testing and test facilities provided,
are to be submitted for approval before these acceptance tests are
started.
11.2 Thermographic survey
11.2.1 The
insulated envelope of refrigerated cargo ships and, where applicable,
fish factory ships, fishing vessels, fruit juice carriers and container
ships is to be scanned using a thermal imaging camera. The main purpose
of carrying out the infra-red scan is to verify the efficiency of
the insulation system.
11.2.2 During
the course of, or prior to, the acceptance trials all inner insulated
surfaces, including tank tops, bulkheads, `tween decks, insulated
hatches, coamings and weather decks are to be subject to an infra-red
scan.
11.2.3 Where
internal obstructions preclude an internal scan, it is to be carried
out externally.
11.2.4 The
scan is to be conducted with the `tween deck and main holds in total
darkness and with air coolers/cooling grids isolated and all heat
sources disconnected. The temperature difference, cargo hold to ambient
air or sea-water temperature, is to be 15 K or more.
11.2.5 Any
deficiencies or abnormalities revealed are to be investigated and
repaired to the extent considered necessary by the Surveyor.
11.3 Acceptance tests
11.3.1 The
acceptance tests (see also
Pt 6, Ch 3, 11.3 Acceptance tests 11.3.2 and Pt 6, Ch 3, 11.3 Acceptance tests 11.3.3)
are to comprise the following:
-
Verification
of control, alarm, safety and refrigerant detection systems.
-
Test simulating
failure of selected components such as compressors, fans and pumps,
to verify correct functioning of alarm and systems in service.
-
Verification
of accuracy, calibration and functioning of temperature control, monitoring
and recording instrumentation.
-
Verification
of air cooler fan outputs running at maximum speed, and air circulation
rates and distribution arrangements in individual refrigerated spaces
or chambers. The latter is to be undertaken firstly with all coolers
in operation and secondly with any one cooler or fan out of action.
-
Verification
of air refreshing and heating arrangements.
-
Verification
of personnel safety devices and warning systems in refrigerated spaces.
-
Refrigeration
and thermal balance tests to demonstrate the capability of the combined
refrigerating plant and insulation envelope to maintain the lowest
notation temperature to be assigned.
-
Refrigeration
tests for refrigerated container ships carrying `porthole' type insulated
containers. If the prescribed thermal balance tests cannot be carried
out due to the number of insulated containers available in the shipyard
being inadequate, then, alternatively, the following separate tests
will be accepted:
-
Compressor
capacity test.
-
Duct heat
leakage test on at least 20 per cent of the insulated ducting selected
at random.
-
Cell heat
leakage test.
-
Thermographic
scan to be carried out as required by Pt 6, Ch 3, 11.2 Thermographic survey.
11.3.2 Where
a number of identical installations are constructed for the same Owner
and by the same shipyard, the refrigeration and thermal balance tests
required in Pt 6, Ch 3, 11.3 Acceptance tests 11.3.1.(g),
need only be carried out on two of the series, provided the results
are satisfactory.
11.3.3 Where
the cells of `porthole' type insulated containers are not insulated,
a heat leakage test will be required on the first ship of the series
only.
11.4 Sea trials
11.4.1 Where
the class notation includes the symbol ‡ for the carriage
of fruit, or the symbol ‡ is to be assigned to a fishing vessel
the following records are to be kept during the first loaded voyage:
-
Refrigerated cargo or container ships:
Refrigerating machinery logs and temperature records for the
refrigerated cargo spaces or containers, demonstrating the installation's
capability to cool down the full cargo of fruit and maintain the notation
temperature conditions.
-
Fishing vessels:
Refrigerating machinery and freezing equipment logs and temperature
records for the refrigerated cargo spaces, demonstrating the installation's
capability to freeze the catch and maintain the notation temperature
conditions.
11.5 Reporting of tests
11.5.1 On
completion of the tests prescribed in Pt 6, Ch 3, 11.1 Tests after completion, two copies of the test schedule for the refrigerated cargo
installation, giving details of all recorded data and thermal heat
balance results, signed by the Surveyor and Builder are to be provided.
One copy is to be placed on board the ship and the other submitted
to LR.
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