Section 5 Machinery in hazardous areas
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Offshore Units, July 2022 - Part 7 Safety Systems, Hazardous Areas and Fire - Chapter 2 Hazardous Areas and Ventilation - Section 5 Machinery in hazardous areas

Section 5 Machinery in hazardous areas

5.1 General

5.1.1 Installation of mechanical equipment within hazardous areas should be limited to that considered to be necessary for operational purposes within that area. Wherever possible, the installation of fired equipment or internal combustion machinery in hazardous areas should be avoided.

5.1.2 Where it is considered necessary for mechanical equipment or machinery to be installed in a hazardous area, it is to be constructed and installed so as to reduce the risk of sparking due to friction between moving parts or the formation of static electricity, or to ignition due to exposed high-temperature exhausts, etc. Electrical equipment shall comply with Pt 7, Ch 2, 8 Electrical equipment for use in explosive gas atmospheres.

Non-electrical equipment or machinery shall comply with the appropriate parts of EN 13463 Series Non-electrical equipment for use in potentially explosive atmospheres', alternatively protection by installation in a pressurised enclosure complying with IEC 60079-2 Electrical apparatus for explosive atmosphere.

Engines (Internal combustion engines) shall normally be located in non-hazardous (safe) areas. Where it is considered necessary for internal combustion engines to be located in a Zone 2 hazardous area the engine and installation shall comply with Pt 7, Ch 2, 7 Engines in hazardous areas of this Chapter. Engines are not permitted in Zone 0 and Zone 1 hazardous areas on offshore installations.

Where it is considered necessary to install gas turbines in hazardous areas guidance shall be obtained from relevant International or National Standard(s) such as ISO 21789 - Gas turbine applications – Safety.

5.1.3 Air compressors are not, in general, to be installed in hazardous areas. However, where this is not practicable, such installation may be accepted provided that the air inlet is from a non-hazardous area in accordance with Pt 7, Ch 2, 6.4 Location of air intakes and exhausts, and that the inlet ducting is fitted with suitable gas detectors arranged to give an audible and visual alarm and to shut down the compressor in the event of flammable and/or toxic gases entering the air inlet. Any mechanical equipment or machinery installed in a hazardous area shall comply with Pt 7, Ch 2, 5.1 General 5.1.2.

5.1.4 Fans located in hazardous areas are to be of the non-sparking type and comply with EN 14986:2007 Design of fans working in potentially explosive atmospheres or alternative relevant International or National Standard.

5.1.5 For the requirements appertaining to the installation of suitably protected engines in a Zone 2 hazardous area, see Pt 7, Ch 2, 7 Engines in hazardous areas.

5.1.6 Wherever possible, piping system arrangements are to preclude direct communication between hazardous and non-hazardous areas, and between hazardous areas of different classifications. Where pipes, ducts or cables pass through decks or bulkheads, the penetration is to be designed to prevent the passage of hazardous gases.

5.1.7 Maintenance hatches and removable panels are to be provided with suitable seals to prevent the passage of hazardous gases when closed.

5.1.8 When oil storage pumps and ballast pumps in dangerous or hazardous spaces are fitted with automatic or remote controls so that under normal operating conditions they do not require any manual intervention by the operators, they are to be provided with the alarms and safety arrangements required by Table 2.5.1 Alarm and safety arrangements, as appropriate. Alternative arrangements which provide equivalent safeguards will be considered. The design of the alarm, control and safety systems is to comply with the requirements of Pt 6, Ch 1, 2 Essential features for control, alarm and safety systems. Where machinery is arranged to start automatically or from a remote control station, interlocks are to be provided to prevent start-up under conditions which could cause hazard.

Table 2.5.1 Alarm and safety arrangements

Item Alarm Note
Bulkhead gland temperature High Any machinery item
Bearing temperature High Any machinery item
Pump casing temperature High ‘Oil storage’ pumps only
Bilge level High  
Hydrocarbon concentration High >20% LEL

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