Section 10 Storage and use of chemicals
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Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Ships, July 2022 - Part 5 Main and Auxiliary Machinery - Chapter 24 Emissions Abatement Plant for Combustion Machinery - Section 10 Storage and use of chemicals

Section 10 Storage and use of chemicals

10.1 General

10.1.2 Chemical storage tanks are to be arranged to contain any leakage and to prevent any leakage from coming into contact with heated surfaces, e.g. use drip/spill trays leading to a closed tank, see also Pt 5, Ch 24, 5.1 General 5.1.5 and Pt 5, Ch 24, 5.1 General 5.1.6.

10.1.3 Chemical storage tanks are to be protected from excessively high or low temperatures. Depending on the operational area of the ship, this may necessitate the fitting of heating and/or cooling systems in accordance with Pt 5, Ch 24, 5.1 General 5.1.4.

10.1.4 The chemical storage tank location is to be in accordance with Pt 5, Ch 24, 5.1 General 5.1.8.

10.1.5 Where chemical storage tanks are integrated, the following are to be considered during the design and construction:
  • These tanks shall be designed and constructed as integral part of the hull (e.g. double bottom, wing tanks);
  • These tanks shall be coated with appropriate anti-corrosion coating or shall be made of adequate corrosion resistant materials;
  • These tanks shall be designed and constructed in accordance with the structural requirements applicable to hull and primary support members described in Pt 5, Ch 24, 5 Hull construction; and
  • These tanks shall be included in the ship’s stability calculation.

10.1.6 The chemical storage tank piping is to meet the requirements of Pt 5, Ch 24, 7.1 General 7.1.1 and Pt 5, Ch 24, 10.4 Sodium hydroxide solution (NaOH) or calcium hydroxide solution (Ca(OH)2) as applicable.

10.1.7 Pipes or other tank penetrations are to be provided with manual shut-off valves attached to the tank in accordance with Pt 5, Ch 24, 7.1 General 7.1.3 and Pt 5, Ch 24, 7.2 Ammonia solution piping or Pt 5, Ch 24, 7.3 Sodium hydroxide solution (NaOH) or calcium hydroxide solution (Ca(OH)2) piping 7.3.1 as applicable.

10.1.8 The chemical storage tank piping and venting systems are to be independent of other ship service piping and/or systems as defined in Pt 5, Ch 24, 5.1 General 5.1.9.

10.1.9 The chemical storage tank piping systems are not to be located in accommodation, service spaces or control stations.

10.1.10 Chemical storage tanks are to be of steel or other equivalent material with a melting point above 925°C and are to be made with a material compatible with chemical treatment fluids or coated with appropriate anti-corrosion coating.

10.1.11 Where chemical storage tanks are installed in closed compartments, the compartments are to be served by an effective extraction type mechanical ventilation system capable of providing not less than six air changes per hour, which is independent from the ventilation system of accommodation, service spaces or control stations.

10.1.12 The ventilation system is to be capable of being controlled from outside the compartment and is to be in continuous operation except when the chemical storage tank is empty and has been thoroughly ventilated. A warning notice requiring the use of such ventilation before entering the compartment shall be provided outside the compartment adjacent to each point of entry.

10.1.13 The vent pipes of the chemical storage tank are to terminate in an area on the weather deck with no ignition hazard. The tank venting system is to be arranged to prevent entrance of water into the chemical storage tank.

10.1.14 The chemical storage tanks are to be arranged so that they can be emptied and ventilated by means of portable or permanent systems.

10.1.15 Where a chemical storage tank is located within an engine room, a separate ventilation system defined in Pt 5, Ch 24, 10.1 General 10.1.11 is not required when the general ventilation system for the space is arranged so as to provide an effective movement of air in the vicinity of the storage tank, and is to be maintained in operation continuously except when the storage tank is empty and has been thoroughly ventilated.

10.1.16 In the event of a ventilation failure, an audible and visual alarm is to be provided outside the compartment adjacent to each point of entry and inside the compartment, together with a warning notice requiring the use of such ventilation.

10.1.17 Each chemical storage tank is to be provided with alarms and safeguards in accordance with Table 24.9.1 Machinery emissions to air abatement plant: alarms and safeguards.

10.1.18 For the protection of personnel, the ship is to have suitable personnel protective equipment on board, including protective clothing, safety boots, gloves, tight-fitting goggles. The amount of personal protective equipment carried on board is to be appropriate for the number of personnel engaged in regular handling operations or that may be exposed in the event of failure. In no case is there to be less than two sets available on board.s.

10.1.19 The requirements for the ventilation system specified in the paragraphs Pt 5, Ch 24, 10.1 General 10.1.11 and Pt 5, Ch 24, 10.1 General 10.1.12 also apply to the following closed compartments normally entered by persons:

  • When such closed compartments are adjacent to the integral chemical storage tanks and there are possible leakage points (e.g. manholes, fittings) from these tanks.
  • When the chemical piping systems pass through such compartments, unless the piping system is made of steel or other equivalent material with a melting point above 925°C and with fully welded joints.

10.2 Sodium bicarbonate

10.2.1 Sodium bicarbonate powder shall be stored in a compatible chemical storage tank in a cool, dry, well-ventilated area away from any incompatible materials such as acids.

10.2.2 Suitable personnel protection shall be provided in accordance with Pt 5, Ch 24, 10.1 General 10.1.18.

10.3 Ammonia solution

10.3.1 Chemical storage tanks that contain urea-based ammonia (e.g. 40 per cent urea with 60 per cent water solution), hereinafter referred to as urea solution, as a reductant, are to comply with the requirements given in Pt 5, Ch 24, 10.1 General 10.1.2 to Pt 5, Ch 24, 10.1 General 10.1.19.

10.3.2 The physical storage conditions recommended by applicable and recognised standards (such as ISO 18611-3 Ships and marine technology - Marine NOx reduction agent Aus 40 - Part 3: handling transportation and storage) are to be taken into account to avoid any impairment of urea solution during storage.

10.3.3 Aqueous ammonia (with a concentration of 28 per cent of ammonia or less by weight) and anhydrous ammonia (with a concentration of 99,5 per cent of ammonia or greater by weight) are not to be used as a reductant unless it can be demonstrated that the use of urea solution is not practicable in which case the requirements for its safe loading, carriage and use are to be derived from a risk-based analysis. Agreement from Flag Administration shall also be required for anhydrous ammonia in addition to the risk-based analysis.

10.3.4 Where chemical storage tanks are integrated, these are to comply with Pt 5, Ch 24, 10.1 General 10.1.5 and cannot be located adjacent to any fuel oil and fresh water tank.

10.3.5 The ship is to provide eyewash stations. The location and number of these eyewash stations is to be derived from the detailed installation arrangements. As a minimum, the following stations are to be provided:
  1. in the vicinity of transfer or treatment pump locations. If there are multiple transfer or treatment pump locations on the same deck then one eyewash station may be considered for acceptance provided that the station is easily accessible from all such pump locations on the same deck;
  2. in the vicinity of a chemical bunkering station on-deck; if the bunkering connections are located on both port and starboard sides, then consideration is to be given to providing two eyewash stations, one for each side; and
  3. in the vicinity of any part of the system where a spillage/drainage may occur and in the vicinity of system connections/components that require periodic maintenance.

10.4 Sodium hydroxide solution (NaOH) or calcium hydroxide solution (Ca(OH)2)

10.4.1 The aqueous solution of sodium hydroxide (NaOH) or calcium hydroxide (Ca(OH)2) is commonly used as a chemical treatment fluid for exhaust gas cleaning system (EGCS), hereinafter referred to as chemical treatment fluid. Chemical storage tanks that contain chemical treatment fluid are to comply with the requirements given in Pt 5, Ch 24, 10.1 General 10.1.2 to Pt 5, Ch 24, 10.1 General 10.1.9. For emissions abatement plant using chemicals other than the above, safety measures are to be taken according to the result of a risk assessment conducted to analyse the risks, in order to eliminate or mitigate the hazards to personnel brought by the use of such systems.

10.4.2 Chemical storage tanks containing chemical treatment fluids (see Pt 5, Ch 24, 10.4 Sodium hydroxide solution (NaOH) or calcium hydroxide solution (Ca(OH)2)) are to have sufficient strength to withstand a pressure corresponding to the maximum height of a fluid column in the overflow pipe, with a minimum of 2,4 m above the top plate, taking into consideration the density of the chemical treatment fluid.

10.4.3 Where chemical treatment fluid is stored in integral tanks, these are to comply with Pt 5, Ch 24, 10.1 General 10.1.5 and are to be segregated by cofferdams, void spaces, pump rooms, empty tanks or other similar spaces so as to not be located adjacent to accommodation, cargo spaces containing cargoes which react with chemical treatment fluids in a hazardous manner, as well as any food stores, oil tanks or fresh water tanks.

10.4.4 The ship is to provide eyewash and safety shower stations. The location and number of these eyewash and safety shower stations are to be derived from the detailed installation arrangements. As a minimum, the following stations are to be provided:
  1. in the vicinity of transfer or treatment pump locations. If there are multiple transfer or treatment pump locations on the same deck then one eyewash and safety shower station may be considered for acceptance provided that the station is easily accessible from all such pump locations on the same deck;
  2. in the vicinity of a chemical bunkering station on-deck; if the bunkering connections are located on both port and starboard sides, then consideration is to be given to providing two eyewash and safety shower stations, one for each side; and
  3. in the vicinity of any part of the system where a spillage/drainage may occur and in the vicinity of system connections/components that require periodic maintenance.

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