Section
6 Strength
6.1 General
6.1.1 This Section defines the strength requirements, including static and
dynamic aspects, for welded steel riser systems, flexible riser systems and
hoses.
6.1.2 The design is to be analysed in accordance with acceptable methods and
procedures and the resultant stresses or factors of safety determined.
6.1.3 In general, the strength of the riser system is to be determined from a
three-dimensional analysis. Only if it can be demonstrated that other methods are
adequate will they be considered.
6.1.4 The riser system is to be designed such that under transient operating
conditions the maximum allowable operating pressure may not be exceeded by more than
10 per cent.
6.2 Structural analysis
6.2.1 The loading combinations considered are to represent all modes of
operation so that the critical design cases are established.
6.2.3 A fully representative number of design cases are to be defined, each of
which should be associated with appropriate environmental conditions and allowable
yield ratios or factors of safety. The design cases are to cover all critical
aspects of riser system installation, testing and operation.
6.2.4 A detailed analysis of the riser system, including interaction with
pipeline and expansion loop is to be carried out. This is to take account of
thermal, hydrodynamic, gravity, buoyancy and pressure effects and vessel motions.
Modelling is to describe riser geometry and stiffness, and soil interaction,
including loss of contact.
6.2.5 Riser supports and stiffener bend restrictor forces are to be determined,
and strength checks carried out.
6.3 Flexible risers and hoses
6.3.1 The design of flexible risers and associated appurtenances and fittings
is to be based on sound engineering principles and practice, and is to be in
accordance with recognised National or International Standards or Codes of Practice.
Design calculations are to be submitted and, where considered necessary, LR will
carry out independent analysis of the strength and stability of the flexible risers,
see
Pt 12, Ch 1 Recognised Codes and Standards.
6.3.2 For all critical loading combinations relevant to the design axial
loading, internal/external pressure and radius of curvature are to be considered in
a rational manner.
6.3.3 Other factors which adversely affect the integrity of the riser such as
abrasion, ageing, corrosion, fatigue and fire are also to be considered.
6.3.4 For fatigue see 6.4.6; however, endurance curves should also
account for fluid permeation through polymers and potential accidental ingress of
sea-water resulting from damage to the external sheath.
6.3.5 Special attention is to be given to riser end fittings to ensure
effective bonding, pressure containment and load transfer.
6.3.6 In general, riser displacements are to achieve acceptable clearances with
adjacent risers, mooring lines, unit structures and the sea bed. However, in extreme
cases interference may be allowed, see
Pt 3, Ch 12, 1.5 Damage protection.
6.3.7 Critical design parameters are to be demonstrated by means of appropriate
tests and calculations.
6.4 Welded steel risers
6.4.1 The design of steel risers and associated appurtenances and fittings is
to be based on sound engineering principles and practice, and is to be in accordance
with recognised National or International Standards or Codes of Practice. Design
calculations are to be submitted and, where considered necessary, LR will carry out
independent analysis of the strength and stability of the steel risers, see
Pt 12, Ch 1 Recognised Codes and Standards.
6.4.2
Yielding: For any particular location, two stress intensity calculations will
be required, as follows:
- Hoop stress calculations are to be made utilising the minimum
specification wall thickness less corrosion allowance, as appropriate.
- All axial stresses arising from end load, bending moment, shear
and torsion are to be combined with hoop stress to give an equivalent stress
based on the Mises-Hencky criterion to conform with specified yield ratio
limits. For this purpose, nominal section dimensions may be used.
6.4.3
Vortex shedding response:
- The effects of vortex-induced oscillations are to be accounted
for. The effect of axial forces on natural frequency is to be included.
- The restraining effect of external spans, and relief due to
wave and current directionality may be included provided that sufficient
environmental data is available.
- In all cases, the effect of vortex shedding on fatigue life is
to be checked.
6.4.4
Buckling. Local and overall buckling of the riser is to be checked for all
locations and loading conditions for which free spans may arise. The worst
combinations of axial and lateral loading are to be considered.
6.4.5
Stress concentrations. The effect of notches, stress raisers and local stress
concentrations is to be taken into account in the design of the load-carrying
elements.
6.4.6
Fatigue:
- Fatigue damage due to cyclic loading is to be considered in the
design of the riser. The cyclic loading due to internal (contents) pressure
fluctuations and external environmental loadings is to be taken into
account. The extent of the fatigue analysis will be dependent on the mode
and area of operations.
- Fatigue design calculations are to be carried out in accordance
with the analysis procedures and general principles given in Pt 4, Ch 5, 5 Fatigue design, or other acceptable method,
and the fatigue life calculations are to be based on the relevant stress
range/endurance curves applicable to the service environment incorporating
appropriate stress concentration factors .
- The minimum factors of safety on fatigue life are not to be
less than as required by Pt 4, Ch 5, 5 Fatigue design.
6.4.7
Plastic analysis. Where plastic design methods are to be employed, the load
factors will be specially considered.
6.5 Pig trap
6.5.1 Pig traps are to be designed to the requirements of a recognised pressure
vessel code and since they are considered as part of the riser and associated
equipment the hoop stress is not to exceed 60 per cent of the minimum yield stress
of the material.
6.6 Riser supports and attachments
6.6.1 The riser supports and other attachments are to be designed to meet
suitable structural design codes. Where the supports are attached to the structure
of the unit the permissible stresses in the structure are to comply with Pt 4, Ch 5, 2 Permissible stresses.
6.7 Mechanical items
6.7.1 The design of components such as valves and similar apparatus is to be in
accordance with an acceptable design method or recognised Code or Standard.
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