Section 8 Emergency release systems (ERS)
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Offshore Units, July 2022 - Part 7 Safety Systems, Hazardous Areas and Fire - Chapter 1 Safety and Communication Systems - Section 8 Emergency release systems (ERS)

Section 8 Emergency release systems (ERS)

8.1 General

8.1.1 Where the cargo transfer system between two units is fitted with a linked emergency shut-down (ESD) system, see Pt 7, Ch 1, 7.4 Linked ESD systems, and an emergency release system (ERS), ensuring the coordinated operation of both ESD and ERS functions and the prevention of overpressure in the transfer system, the requirements of this Section are to be complied with. The design of ERS systems is to comply with the requirements of EN1474-1 and 3, Installation and equipment for liquefied natural gas – Design and testing of marine transfer systems or alternative relevant International or National Standard and this sub-Section.

8.1.2 The function of the ERS protects the offloading configurations by disconnecting them, should the units drift out of their operating envelope.

NOTES
  1. Examples of offloading configurations are the following:
    • Marine transfer arms systems.
    • Rigid supported hose systems.
    • Aerial flexible hoses.
    • Floating flexible hoses.
  2. Operating envelope is the maximum spatial area in which the presentation flange of an offloading configuration system can operate safely.

8.1.3 Means are to be provided to activate the Emergency Release System (ERS) manually from the central control station and locally, where the cargo transfer process is monitored or visually observed. Should the marine transfer arm/hose extend outside its operational envelope, this is to be detected by sensors, leading to automatic activation of the emergency release system (ERS).

8.1.4 Manual ERS activation points are to be protected against inadvertent operation.

8.1.5 In an emergency, when the offloading configuration requires to be disconnected, this should occur as a two-stage process:

The design of the systems should be such that the second stage cannot be activated unless the functions of the first stage have commenced.

8.1.6 The ERS activation sequence is as follows:
  • simultaneous closure of the interlocking ERS isolating valves;
  • activation of the Emergency Release Coupler (ERC);
  • disconnection of the arms/hoses;
  • retraction to safe position.

Each stage in the sequence must be complete before the next commences.

8.1.7 ERS activation procedures are to be clearly posted at the ERS operating location(s).

8.1.8 The emergency release system (ERS) is to be independent and separate from the linked ESD system. Although the ERS system is to be independent from the ESD system, it may share a common power source, provided that a failure in either system does not render the other system inoperable, e.g. failure in hydraulic or pneumatic control lines.

8.1.9 All relevant initiation signals at either end of the link shall be processed and transmitted through an established ERS link, as a single ERS signal and not as individual signals.

8.1.10 The overall design of the offloading configuration, ESD and ERS systems should consider offloading environmental conditions and locations. The design of this system shall take into account possible ice build-up.

8.1.11 The ERS operating system shall be designed to retain sufficient stored energy to release all transfer arms/hoses in the event of unit blackout and the non-availability of provided utilities. Loss of power should not result in automatic activation of the ERS.

8.1.12 An uninterruptible power supply is to be provided to supply power to the logic and control systems.

8.1.13 Electrical, electronic and programmable components which are part of the safety system shall comply with IEC 61508, Functional safety of electrical/electronic/programmable electronic safety related systems.

8.1.14 Access to the system is to be restricted so that software may only be modified by suitably authorised personnel.

8.2 Electrical

8.2.1 In addition to the requirements of Pt 7, Ch 1, 8.1 General, any electrical equipment which has to remain operational in a Major Accident Event (e.g. rupture of a process vessel or pipe) and is therefore capable of being subjected to a flammable atmosphere is to be of a type suitable for installation in a Zone 1 location, see Pt 7, Ch 2, 8.1 General 8.1.6.

8.2.2 Electrical isolation between units must be maintained during cargo transfers and connection/disconnection operations.

8.2.3 Each offloading configuration should have an electrical isolation arrangement installed at one of its connection flanges, to isolate electrically ship from the transfer arm/hose. The electrical resistance of the isolating flange is to be between 1 kΩ and 100 MΩ.

8.3 Testing

8.3.1 Factory Acceptance Test (FAT) is required for logic solvers implementing safety instrumented functions. A FAT is to be conducted in accordance to IEC 61511-1, Functional safety – Safety instrumented systems for the process industry sector – Part 1: Framework, definitions, system, hardware and software requirements, Section 13 or alternative relevant International or National Standard. Factory Acceptance Tests are to satisfy the requirements of EN1474-1:2008, Installation and equipment for liquefied natural gas – Design and testing of marine transfer systems Part 1: Design and testing of transfer arms, Section 8.4 or alternative relevant International or National Standard.

8.3.2 Function tests are to be conducted in accordance with Pt 6, Ch 1, 7.1 General where applicable, ISO 10418:2003, Petroleum and natural gas industries – Offshore production installations – Analysis, design, installation and testing of basic surface process safety systems, Annex G, or alternative relevant International or National Standard.


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