Section 2 Design criteria
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Code for Lifting Appliances in a Marine Environment, July 2022 - Chapter 2 Derrick Systems - Section 2 Design criteria

Section 2 Design criteria

2.1 Operating range for derricks

2.1.1 Calculations are to be made for derrick systems with the derrick booms at the maximum and minimum angles for which the system is to be certified. These angles are to be taken as follows:

  1. Maximum angle to the horizontal:

    70° generally, but a greater angle may be specified.

  2. Minimum angle to the horizontal:

    1. SWL not exceeding 15 t:

      30° generally, but a lesser angle may be specified. In no case is the angle to be less than 15°.

    2. SWL exceeding 15 t:

      30° generally, but a greater angle may be specified. In no case is the angle to be greater than 45°.

2.1.2 The length of the derrick boom is to be such as to give adequate coverage of the cargo hatch and sufficient outreach beyond the ship’s side, within the limiting angles given in Ch 2, 2.1 Operating range for derricks 2.1.1.

2.1.3 The lengths of derrick booms for union purchase systems are to be sufficient to provide the coverage of the hatch and outreach beyond the ship’s side as required by Ch 2, 4.2 Working range of the rig 4.2.1. The angles of inclination of the booms are to remain within the limits given in Ch 2, 2.1 Operating range for derricks 2.1.1.

2.2 Inclination of the ship

2.2.1 For swinging derrick and union purchase systems, a basic angle of heel of 5° and a trim of 2° are assumed for the ship. Provided these angles are not exceeded, they may generally be ignored in the calculation of forces and tensions in the derrick system and in the masts and derrick posts.

2.2.2 The angles of heel and trim of the ship with its largest loaded derrick (or derricks if more than one can be used at one time) swung fully outboard are to be calculated. Where the calculation shows that the ship would have a greater angle of heel or trim than 5° or 2° respectively, the actual angles are to be taken into consideration. This calculation is NOT to be taken to mean that LR accepts responsibility for the stability of the ship. Stability is a matter to be agreed between the Builder, designer and Owner and may be subject to National Regulations.

2.2.3 For derrick cranes, a basic angle of heel of 5° and a trim of 2° is generally to be included in the calculations. Greater or lesser angles may be specified provided these angles are clearly stated in the certificates.

2.3 Weight of boom and tackle

2.3.1 The weight of the derrick boom and tackle is to be included in the calculations for all union purchase rigs and for swinging derricks and derrick cranes where the SWL exceeds 15t. Where available, the actual weight of the derrick boom and tackle is to be used. Alternatively, an estimated value equal to 10 per cent of the SWL of the system when rigged as a swinging derrick or derrick crane is to be applied at the derrick boom head.

2.4 Friction allowance

2.4.1 For calculation purposes, a combined allowance for sheave friction and wire stiffness is to be made as follows:

Blocks with plain or bushed sheaves:   5 per cent
Blocks with ball or roller sheaves:   2 per cent
Allowances for sheaves with low friction bearings will be specially considered.

2.4.2 The appropriate percentage is to be applied cumulatively to the parts of the rope supporting the load. Coefficients for estimating the rope tension are given in Table 2.2.1 Coefficients of rope tension and in association with Figure 2.2.1 Coefficients of rope tension.

Table 2.2.1 Coefficients of rope tension

Number
of parts
supporting
the load
Friction
allowance
per
sheave %
Static
rope pull
Hoisting Lowering
P 0 P 1 P 2 P 3 P 4 P 5 P 0 P 1 P 2 P 3 P 4 P 5
F 0 F 1 F 2 F 3 F 4 F 5 F 0 F 1 F 2 F 3 F 4 F 5
1 2 1,00 1,02 1,04 1,06 1,08 0,98 0,96 0,94 0,92
  5 1,05 1,10 1,16 1,22 0,95 0,91 0,86 0,82
                             
2 2 0,500 0,495 0,505 0,515 0,525 0,536 0,547 0,505 0,495 0,485 0,476 0,467 0,457
  5 0,488 0,512 0,538 0,565 0,593 0,623 0,512 0,488 0,465 0,443 0,421 0,401
                             
3 2 0,333 0,327 0,340 0,347 0,354 0,361 0,368 0,340 0,327 0,320 0,314 0,308 0,302
  5 0,317 0,350 0,357 0,386 0,405 0,425 0,350 0,317 0,302 0,288 0,274 0,261
                             
4 2 0,250 0,243 0,258 0,263 0,268 0,273 0,279 0,258 0,243 0,238 0,233 0,229 0,224
  5 0,232 0,269 0,282 0,296 0,311 0,327 0,259 0,232 0,221 0,210 0,200 0,191
                             
5 2 0,200 0,192 0,208 0,212 0,216 0,221 0,225 0,208 0,192 0,188 0,185 0,181 0,178
  5 0,181 0,220 0,231 0,243 0,255 0,267 0,220 0,181 0,172 0,164 0,156 0,149
                             
6 2 0,167 0,159 0,175 0,179 0,182 0,186 0,189 0,175 0,159 0,155 0,152 0,149 0,146
  5 0,147 0,188 0,197 0,207 0,217 0,228 0,188 0,147 0,140 0,133 0,127 0,121
                             
7 2 0,143 0,135 0,152 0,155 0,158 0,160 0,164 0,152 0,135 0,132 0,129 0,127 0,124
  5 0,123 0,165 0,173 0,181 0,191 0,200 0,155 0,123 0,117 0,111 0,106 0,101
                             
8 2 0,125 0,117 0,134 0,137 0,139 0,142 0,145 0,134 0,117 0,114 0,112 0,110 0,108
  5 0,105 0,147 0,155 0,162 0,171 0,179 0,147 0,105 0,100 0,095 0,090 0,086
                             
9 2 0,111 0,103 0,120 0,123 0,125 0,128 0,130 0,120 0,103 0,101 0,099 0,097 0,095
  5 0,091 0,134 0,141 0,148 0,155 0,163 0,134 0,091 0,086 0,082 0,078 0,075
                             
10 2 0,100 0,091 0,109 0,111 0,114 0,116 0,118 0,109 0,091 0,090 0,088 0,086 0,084
  5 0,080 0,123 0,130 0,136 0,143 0,150 0,123 0,080 0,076 0,072 0,069 0,065
                             
11 2 0,091 0,082 0,100 0,102 0,104 0,106 0,108 0,100 0,082 0,081 0,079 0,077 0,076
  5 0,070 0,115 0,120 0,126 0,133 0,139 0,115 0,070 0,067 0,064 0,061 0,058
                             
12 2 0,083 0,075 0,093 0,095 0,097 0,099 0,100 0,093 0,076 0,073 0,072 0,070 0,069
  5 0,063 0,108 0,113 0,118 0,124 0,131 0,108 0,063 0,060 0,057 0,054 0,052
                             
13 2 0,077 0,068 0,086 0,088 0,090 0,092 0,094 0,086 0,068 0,067 0,066 0,064 0,063
  5 0,057 0,101 0,107 0,112 0,117 0,123 0,101 0,057 0,054 0,051 0,049 0,046

Figure 2.2.1 Coefficients of rope tension

2.4.3 As an alternative, the coefficients of rope tensions may be determined as follows:

where
μ = percentage of friction (e.g. 2 per cent for roller bearings)
= number of parts supporting the load
j = location in drive system (e.g. see Figure 2.2.1 Coefficients of rope tension where P j is defined).

2.5 Factor of safety for ropes

2.5.1 Wire ropes are to have a breaking load not less than the maximum tension in the rope multiplied by a factor obtained from Table 2.2.2 Factors for wire ropes.

Table 2.2.2 Factors for wire ropes

Item Factor
(1) Running rigging:
Cargo runner
Span tackle
Slewing guys
Preventer guys
Schooner guys

but not greater than 5 or less than 3
(2) Standing rigging:
Mast stays
As for running rigging but need not exceed 3,5
Note SWL is the safe working load of the derrick or derrick crane with which the rope is to be used. For standing rigging, SWL is the highest safe working load of any derrick or derrick crane supported by the mast.

2.5.2 Natural fibre ropes used in derrick systems, where permitted, are to have a breaking load not less than the maximum tension in the rope multiplied by 8.

2.5.3 Man-made fibre ropes, where permitted for standing rigging, are to have a breaking load not less than the value obtained from Table 2.2.2 Factors for wire ropes multiplied by 1,25.


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