Section 3 Design
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Ships, July 2022 - Part 5 Main and Auxiliary Machinery - Chapter 7 Propellers - Section 3 Design

Section 3 Design

3.1 Minimum blade thickness

3.1.1 For propellers having a skew angle of 25° or less, as defined in Pt 5, Ch 7, 1.1 Details to be submitted 1.1.4, the minimum blade thickness, T, of the propeller blades at 25 per cent radius for solid propellers, 35 per cent radius for controllable pitch propellers, neglecting any increase due to fillets, and at 60 per cent radius, is to be not less than:

For aerofoil sections with and without trailing edge washback, E may be taken as 1,0 and 1,25 respectively

for solid propellers at 25 per cent radius
for controllable pitch propellers at 35 per cent radius
for all propellers at 60 per cent radius

3.1.2 The fillet radius between the root of a blade and the boss of a propeller is to be not less than the Rule thickness of the blade or equivalent at this location. Composite radiused fillets or elliptical fillets which provide a greater effective radius to the blade are acceptable and are to be preferred. Where fillet radii of the required size cannot be provided, the value of

U is to be multiplied by

where
r = proposed fillet radius at the root, in mm
T = Rule thickness of the blade at the root, in mm

Where a propeller has bolted-on blades, consideration is also to be given to the distribution of stress in the palms of the blades. In particular, the fillets of recessed bolt holes and the lands between bolt holes are not to induce stresses which exceed those permitted at the outer end of the fillet radius between the blade and the palm.

3.1.3 For propellers having skew angles of greater than 25°, but less than 50°, the mid-chord thickness, T sk0,6, at the 60 per cent radius is to be not less than:

The mid-chord thickness, T sk root, at 25 or 35 per cent radius, neglecting any increase due to fillets, is to be not less than:

where
θs = proposed skew angle as defined in Pt 5, Ch 7, 1.1 Details to be submitted 1.1.4
T 0,6 = thickness at 60 per cent radius, calculated by Pt 5, Ch 7, 3.1 Minimum blade thickness 3.1.1, in mm
T root = thickness at 25 per cent radius or 35 per cent radius, calculated by Pt 5, Ch 7, 3.1 Minimum blade thickness 3.1.1, in mm

The thicknesses at the remaining radii are to be joined by a fair curve and the sections are to be of suitable aerofoil section.

3.1.4 Results of detailed calculations where carried out, are to be submitted.

3.1.5 For cases where the composition of the propeller material is not specified in Table 7.2.1 Materials for propellers, or where propellers of the cast irons and carbon and low alloy steels shown in this Table are provided with an approved method of cathodic protection, special consideration will be given to the value of U.

3.1.6 The value U may be increased by 10 per cent for twin screw and outboard propellers of triple screw ships.

3.1.7 Where the design of a propeller has been based on analysis of reliable wake survey data in conjunction with a detailed fatigue analysis and is deemed to permit scantlings less than required by Pt 5, Ch 7, 3.1 Minimum blade thickness 3.1.1 or Pt 5, Ch 7, 3.1 Minimum blade thickness 3.1.3, a detailed stress computation for the blades is to be submitted for consideration.

3.2 Keyless propellers

3.2.1 The symbols used in Pt 5, Ch 7, 3.2 Keyless propellers 3.2.2 (oil injection method of fitting) and Pt 5, Ch 7, 3.2 Keyless propellers 3.2.3 (dry fitting cast iron sleeve) are defined as follows:

d1 = diameter of the screwshaft cone at the mid-length of the boss or sleeve, in mm
d2 = outside diameter of the sleeve at its mid- length, in mm
d3 = outside diameter of the boss at its mid-length, in mm
di = bore diameter of screwshaft, in mm
A1 = contact area of fitting at screwshaft, in mm2
A2 = contact area of fitting at outside of sleeve, in mm2
C = 0 for turbine installations
=

for oil engine installations

E1 = modulus of elasticity of screwshaft material, in N/mm2 (kgf/mm2)
E2 = modulus of elasticity of sleeve material, in N/mm2 (kgf/mm2)
E3 = modulus of elasticity of propeller material, in N/mm2 (kgf/mm2)
If = percentage increase for lce Class 1D and 1E, obtained from Table 2.5.1 Increase for main engine shafting and propellers in Pt 8, Ch 2,5
M = propeller thrust, in N (kgf)
Q = mean torque corresponding to P (H) and R as defined in Pt 5, Ch 1, 3.3 Power ratings, in N mm (kgf mm)
T1 = temperature at time of fitting propeller on shaft,in °C
T2 = temperature at time of fitting sleeve into boss, in °C
Y = B1 B2h2 k12
α1 = coefficient of linear expansion of screwshaft material, in mm/mm/°C
α2 = coefficient of linear expansion of sleeve material, in mm/mm/°C
α3 = coefficient of linear expansion of propeller material, in mm/mm/°C
θ1 = taper of the screwshaft cone, but is not to exceed on the diameter, i.e.
θ2 = taper of the outside of the sleeve
μ1 = coefficient of friction for fitting of boss assembly on shaft
= 0,13 for oil injection method of fitting
μ2 = coefficient of friction for fitting sleeve into the boss
ν1 = Poisson's ratio for screwshaft material
ν2 = Poisson's ratio for sleeve material
ν3 = Poisson's ratio for propeller material

Consistent sets of units are to be used in all formulae.

3.2.2 Where it is proposed to fit a keyless propeller by the oil shrink method , the pull-up, δ on the screwshaft is to be not less than:

or, where lce Class notation is required, the greater of δT or δO, where

The yield stress or 0,2 per cent proof stress, σo of the propeller material is to be not less than:

N/mm2 (kgf/mm2)

where
δp = proposed pull-up at the fitting temperature

The start point load, W, to determine the actual pull-up is to be not less than:

3.2.3 Where a cast iron sleeve is first fitted to the bore of the propeller boss by an interference fit, the push-up load of the sleeve into the boss, W2, is to be not less than:

or, where lce Class notation is required, the greater of W2T or W20

where

The pull-up of the sleeve in the boss at the fitting temperature is to be in accordance with the following formula:

The push-up load, W1, of the combined boss and sleeve on a steel screwshaft is to be not less than:

N(kgf)

or where lce Class notation is required, the greater of W1T or W10 where

N(kgf)

The push-up distance of the combined boss and sleeve on a steel screwshaft is to be in accordance with the following formula:

3.2.4 Where a cast iron sleeve is fitted into the boss by means of Araldite, the conditions are to satisfy those of Pt 5, Ch 7, 3.2 Keyless propellers 3.2.3 except that the value of W2 is to be taken as equivalent to:

where
pA = 3,5 N/mm2
(pA = 0,35 kgf/mm2)

3.2.5 For the triple element keyless propeller, the yield stress or 0,2 per cent proof stress of the propeller material, σo is to be not less than:

mm2 (kgf/mm2)

where

3.2.6 Where the sleeve is manufactured of material having an elongation in excess of five per cent, the yield point or 0,2 per cent proof stress of the sleeve material, σo is to be not less than:

N/mm2 (kgf/mm2)

or

N/mm2 (kgf/mm2)

where
=

3.2.7 Where the sleeve is manufactured of material having an elongation not more than five per cent, the minimum specified ultimate tensile strength σu, based on the ruling section, is to be not less than:

N/mm2 (kgf/mm2)

or

N/mm2 (kgf/mm2)

3.2.8 Where it is proposed to use a sleeve manufactured from a material other than cast iron, full details are to be submitted for consideration.


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