Section
3 Refrigerating machinery and refrigerant storage compartment arrangements
3.1 General
3.2 Pressure testing at manufacturers' works
3.2.1 Components
intended for use with a primary refrigerant are to be subject to strength
and leak pressure tests as detailed in Table 2.3.1 Test pressure.
3.2.2 Component
strength pressure tests are to be hydraulic or, where suitable safety
measures are taken, may be pneumatic. The latter is to be carried
out with a suitable dry inert gas.
3.2.3 Component
leakage pressure tests are to be carried out only after completion
of satisfactory strength pressure tests. Pneumatic pressure is to
be applied using a suitable dry inert gas.
3.2.4 Components
for use with a secondary refrigerant or cooling water are to be hydraulically
tested to 1,5 times the design pressure, which in no case is to be
less than 3,5 bar g.
3.3 Pressure test after installation on board ship
3.3.1 For
primary refrigerant piping welded in place, strength pressure tests
of the welds are to be carried out at a test pressure of 1,5p. This
will normally take the form of a pneumatic test since hydraulic testing
media such as water are not acceptable due to their incompatibility
with the primary refrigerants and the difficulty of removing all traces
from a completed system.
3.3.2 Pneumatic
pressure tests are to be carried out using a suitable inert gas. All
pneumatic tests are potentially dangerous and due precautions are
to be observed.
3.3.3 Where
pneumatic tests are prohibited by relevant authorities, the tests
required by Vol 3, Pt 1, Ch 2, 3.2 Pressure testing at manufacturers' works 3.2.1 and Vol 3, Pt 1, Ch 2, 3.2 Pressure testing at manufacturers' works 3.2.2 may be omitted provided non-destructive
examination has been carried out by an approved operator to the satisfaction
of LR and in accordance with the requirements of Vol 2, Pt 1, Ch 4, 6 Non-Destructive Examination.
3.3.4 After
completion of the test required by Vol 3, Pt 1, Ch 2, 3.2 Pressure testing at manufacturers' works 3.2.1, Vol 3, Pt 1, Ch 2, 3.2 Pressure testing at manufacturers' works 3.2.2 or Vol 3, Pt 1, Ch 2, 3.2 Pressure testing at manufacturers' works 3.2.3, a leak pressure test is to
be carried out using a suitable inert gas at a pressure equal to the
design pressure, in the presence of the Surveyor.
3.3.5 Secondary
refrigerant piping welded in place is to be hydraulically tested to
1,5 times the design pressure, which in no case is to be less than
3,5 bar g.
Table 2.3.1 Test pressure
Component
|
Test pressure, (bar
g)
|
|
Strength test
|
Leakage test
|
1. Pressure vessels
|
See
Vol 2, Pt 8, Ch 2 Other Pressure Vessels
|
1,0p
|
2. Compressor cylinders/ crankcase/casing
|
1,5p
|
1,0p
|
3. Valves & fittings
|
2,0p
|
1,0p
|
4. Pressure piping, fabricated headers, air
coolers, etc.
|
1,5p
|
1,0p
|
|
|
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