Section
1 General
1.1 Application
1.1.1 The requirements
of this Chapter are applicable to mono-hull craft of composite construction
as defined in Ch 1, 1 Background.
1.2 General
1.2.1 The scantlings
of motor and sailing, mono-hull craft of conventional form and proportions
are to be determined from the formulae contained within this Chapter.
1.2.2 The mechanical
properties to be used for scantling calculation purposes are to be
90 per cent of the mean first ply/resin cracking failure values determined
from accepted mechanical tests, or the mean values minus twice times
the standard deviation for the five samples, whichever is the lesser.
All test pieces are to be representative of the product to be manufactured
and details submitted for consideration.
1.2.3 In the
absence of suitable test data, the mechanical properties of the materials
is to be estimated from the appropriate procedures and formulae contained
within this Part. The acceptable design values for glass reinforced
polyester resin laminates are, in general, not to be taken greater
than those determined from Table 3.1.1 Mechanical properties for chopped
strand mat (CSM) glass reinforced polyester resin laminates to Table 3.1.3 Mechanical properties for
uni-directional glass reinforced polyester resin laminates at 0/90° degree
orientation. Additional information on the
application of the various formulae is given in Clasifications Register's
(hereinafter referred to as 'LR') Guidance Notes for Calculation
Procedures for Composite Construction.
Table 3.1.1 Mechanical properties for chopped
strand mat (CSM) glass reinforced polyester resin laminates
Mechanical
property
|
N/mm2
|
Ultimate tensile strength
|
200 f
c + 25
|
Tensile modulus
|
(15 f
c + 2) x 103
|
Ultimate compressive strength
|
150 f
c + 72
|
Compressive modulus
|
(40 f
c – 6) x 103
|
Ultimate shear strength
|
80 f
c + 38
|
Shear modulus
|
(1,7 f
c + 2,24) x 103
|
Ultimate flexural strength
|
502 f
c
2 + 106,8
|
Flexural modulus
|
(33,4 f
c
2 + 2,2) x 103
|
|
Table 3.1.2 Mechanical properties for woven
roving (WR) and cross-plied (CP) glass reinforced polyester resin laminates at 0/90°
degree orientation
Mechanical
property
|
N/mm2
|
Ultimate tensile strength
|
400 f
c - 10
|
Tensile modulus
|
(30 f
c - 0,5) x 103
|
Ultimate compressive strength
|
150 f
c + 72
|
Compressive modulus
|
(40 f
c - 6) x 103
|
Ultimate shear strength
|
80 f
c + 38
|
Shear modulus
|
(1,7 f
c + 2,24) x 103
|
Ultimate flexural strength
|
502 f
c
2 + 106,8
|
Flexural modulus
|
(33,4 f
c
2 + 2,2) x 103
|
|
1.2.4 In the
absence of suitable test data, the mechanical properties of aramid
and carbon reinforced epoxy resin laminates are, in general, not to
be taken greater than those determined from Table 3.1.3 Mechanical properties for
uni-directional glass reinforced polyester resin laminates at 0/90° degree
orientation.
Table 3.1.3 Mechanical properties for
uni-directional glass reinforced polyester resin laminates at 0/90° degree
orientation
Mechanical property
|
N/mm2
|
Longitudinal elastic modulus
|
(50,5f
c – 6,87) x 103
|
Transverse elastic modulus
|
(19,6f
c
2 – 15,7f
c + 6,6) x 103
|
In-plane shear modulus
|
(7,3f
c
2 – 5,9f
c + 2,4) x 103
|
Longitudinal tensile strength
|
656f
c – 89,3
|
Longitudinal compressive
strength
|
530f
c – 72,1
|
Transverse tensile strength
|
68,4f
c
2 – 55f
c + 23
|
Transverse compressive strength
|
196f
c
2 – 157f
c + 65,6
|
In-plane shear strength
|
73,4f
c
2 – 59,2f
c + 24,5
|
Note
2. Range of applicability: 0,4 <
f
c < 0,7. Laminates with fibre contents outside range of
applicability will be specially considered.
|
Table 3.1.4 Mechanical properties for
uni-directional aramid reinforced epoxy resin laminates at 0/90° degree
orientation
Mechanical property
|
N/mm2
|
Longitudinal elastic modulus
|
(91,2f
c + 1,1) x 103
|
Transverse elastic modulus
|
(1,5f
c + 2,4) x 103
|
In-plane shear modulus
|
(8,6f
c
2 – 6,1f
c + 2,6) x 103
|
Longitudinal tensile strength
|
1186f
c + 14,3
|
Longitudinal compressive strength
|
319f
c + 3,8
|
Transverse tensile strength
|
7,5f
c + 12,1
|
Transverse compressive strength
|
22,4f
c + 36,4
|
In-plane shear strength
|
129f
c
2 – 92f
c + 38,4
|
Note
2. Range of applicability: 0,25 <
f
c < 0,55. Laminates with fibre contents outside range of
applicability will be specially considered.
|
Table 3.1.5 Mechanical properties for woven
roving (WR) and cross-plied (CP) aramid reinforced epoxy resin laminates at 0/90°
degree orientation
Mechanical property
|
N/mm2
|
Elastic modulus
|
(46,4 f
c + 1,76) x 103
|
In-plane shear modulus
|
(8,6 f
c
2 – 6,1 f
c + 2,6) x 103
|
Tensile strength
|
596 f
c + 13,2
|
Compressive strength
|
171 f
c + 20,1
|
In-plane shear strength
|
129 f
c
2 – 92 f
c + 38,4
|
Note
2. Range of applicability: 0,25 <
f
c < 0,55. Laminates with fibre content outside range of
applicability will be specially considered.
|
Table 3.1.6 Mechanical properties for
uni-directional carbon reinforced epoxy resin laminates at 0/90° degree
orientation
Mechanical property
|
N/mm2
|
Longitudinal elastic modulus
|
(153f
c – 9,80) x 103
|
Transverse elastic modulus
|
(5,8f
c
2 – 2,6f
c + 3,5) x 103
|
In-plane shear modulus
|
(8,9f
c
2 – 6,6f
c + 2,7) x 103
|
Longitudinal tensile strength
|
1377f
c – 88,2
|
Longitudinal compressive strength
|
842f
c – 53,9
|
Transverse tensile strength
|
21,7f
c + 7,5
|
Transverse compressive strength
|
65,2f
c + 22,4
|
In-plane shear strength
|
132f
c
2 – 99,5f
c + 40
|
Note
2. Range of applicability: 0,3 <
f
c < 0,6. Laminates with fibre content outside range of
applicability will be specially considered.
|
Table 3.1.7 Mechanical properties for woven
roving (WR) and cross-plied (CP) carbon reinforced epoxy resin laminates at 0/90°
degree orientation
Mechanical property
|
N/mm2
|
Elastic modulus
|
(78,7f
c – 4,15) x 103
|
In-plane shear modulus
|
(8,8f
c
2 – 6,6f
c + 2,7) x 103
|
Tensile strength
|
690f
c – 35,3
|
Compressive strength
|
453f
c – 15,7
|
In-plane shear strength
|
132f
c
2 – 99,5f
c + 40
|
Note
2. Range of applicability: 0,3 <
f
c < 0.6. Laminates with fibre content outside range of
applicability will be specially considered.
|
1.2.5 The various
formulae referred to in Pt 8, Ch 3, 1.2 General 1.2.3 and Pt 8, Ch 3, 1.2 General 1.2.4 require that sufficient input
data be available which relates to each of the proposed materials.
The designers and/or Builders are to, in general, agree the values
for use in the scantling analysis with LR at the design stage and
prior to the submission of plans and data for appraisal.
1.2.6 Typical
acceptable values for the various fibre properties of materials commonly
in use are given in Table 3.1.8 Typical minimum fibre
properties.
Table 3.1.8 Typical minimum fibre
properties
|
Specific gravity
|
Tensile
modulus
|
Shear modulus
|
Poisson's ratio
|
|
ζF
|
N/mm2
|
N/mm2
|
μF
|
E glass
|
2,56
|
69000
|
28000
|
0,22
|
S glass
|
2,49
|
69000
|
- see Note 3
|
0,20
|
R glass
|
2,58
|
- see Note 3
|
- see Note 3
|
- see Note 3
|
Aramid
|
1,45
|
124000
|
2800
|
0,34
|
|
|
|
|
|
LM graphite see
Note 1
|
1,80
|
230000
|
- see Note 3
|
- see Note 3
|
IM graphite see
Note 1
|
1,80
|
270000
|
- see Note 3
|
- see Note 3
|
HM graphite see
Note 1
|
1,8
|
300000
|
- see Note 3
|
- see Note 3
|
IM graphite see
Note 2
|
1,9
|
160000
|
- see Note 3
|
- see Note 3
|
HM graphite see
Note 2
|
2,0
|
380000
|
- see Note 3
|
- see Note 3
|
VHM graphitesee Note 2
|
2,15
|
725000
|
- see Note 3
|
- see Note 3
|
Note
1. Polyacryonitrile type.
Note
2. Mesophase pitch precursor type.
Note
3. Actual values to be obtained from the
material manufacturer and are to be agreed with LR prior to use.
|
1.2.7 Typical
acceptable values for the various resin properties of materials commonly
in use are given in Table 3.1.9 Typical minimum resin
properties.
Table 3.1.9 Typical minimum resin
properties
|
Type
|
Specific gravity
ζR
|
Tensile modulus
N/mm2
|
Shear modulus
N/mm2
|
Poisson's ratio
γ
R
|
Polyester
|
Thermosetting
|
1,20
|
3400
|
1300
|
0,36
|
Vinylester
|
Thermosetting
|
1,44
|
3500
|
-
see Note
|
-
see Note
|
Epoxy
|
Thermosetting
|
1,38
|
3500
|
-
see Note
|
0,39
|
Phenolic
|
Thermosetting
|
1,30
|
1500-2500 see Note
|
-
see Note
|
-
see Note
|
Note Actual value to be obtained from the material manufacturer
and is to be agreed with LR prior to use.
|
1.3 Direct calculations
1.3.1 The scantlings
are to be determined by direct calculation where the craft is of unusual
design, form or proportions, or where the speed of the craft exceeds
60 knots.
1.3.2 The requirements
of this Section may be modified where direct calculation procedures
are adopted to analyse the stress distribution in the primary structure.
1.4 Equivalents
1.4.1 LR will
consider direct calculations for the derivation of scantlings as an
alternative and equivalent to those derived by Rule requirements in
accordance with Ch 2, 3 Impact testsof the Rules
for the Manufacture, Testing and Certification of Materials (hereinafter
referred to as the Rules for Materials).
1.5 Symbols and definitions
1.5.1 The symbols
used in this Chapter, unless specified otherwise, are defined as follows:
B
|
= |
moulded
breadth of the craft, in metres |
b
|
= |
unsupported
panel breadth, in mm |
b
i
|
= |
breadth of individual ply, i, in mm
|
e
f
|
= |
flexural strain of plate laminate |
E
ci
|
= |
compressive modulus of individual ply, i, in N/mm2
|
E
cp
|
= |
compressive modulus of plate laminate, in N/mm2
|
E
i
|
= |
E
ti or E
ci for
the ply relative to its position above or below the neutral axis
|
E
F
|
= |
tensile modulus of the fibres, in N/mm2
|
E
R
|
= |
tensile modulus of the resin, in N/mm2
|
E
ti
|
= |
tensile modulus of individual ply, i, in N/mm2
|
E
fp
|
= |
flexural modulus of plate laminate, in N/mm2
|
E
tp
|
= |
tensile modulus of the plate laminate, in N/mm2
|
f
c
|
= |
the fibre content, by weight, within the laminate |
f
ci
|
= |
fibre content, by weight, of individual ply, i
|
G
|
= |
shear
modulus of sandwich core material, in N/mm2
|
i
|
= |
second moment
of area for a 1 cm length of the cross section of individual ply, i, in cm4
|
P
|
= |
second moment
of area for a 1 cm length of the cross section of plate laminate,
in cm4
|
L
R
|
= |
Rule length of craft, in metres |
M
|
= |
bending
moment, as appropriate, in Nm |
e
|
= |
effective
span length of stiffener, in metres |
σu
|
= |
ultimate
tensile strength of the plate laminate, in N/mm2
|
s
|
= |
stiffener
spacing, in mm |
t
c
|
= |
core thickness, in mm |
t
i
|
= |
thickness of individual ply, i, in mm
|
t
p
|
= |
thickness of plate laminate, in mm |
t
s
|
= |
mean skin thickness, in mm |
υF
|
= |
Poisson's
ratio for the fibre |
υR
|
= |
Poisson's
ratio for the resin |
V
Fi
|
= |
volume fraction of fibres of individual ply, i
|
W
Fi
|
= |
weight fraction of the fibres of individual ply, i
|
m
Fi
|
= |
mass of reinforcement in individual ply, i, in
g/m2
|
x
i
|
= |
distance to the centre of individual ply, i, from
the plate or sandwich laminate surface, in mm
|
x
L
|
= |
distance of the neutral axis from the surface of the plate or
sandwich laminate, in mm |
x
S
|
= |
the distance of the neutral axis, from the outer surface of
the plate or sandwich laminate |
y
i
|
= |
distance from the neutral axis to the outer extremity of an
individual ply, i, in mm
|
σci
|
= |
maximum
compressive stress within ply, i, in N/mm2
|
σti
|
= |
maximum
tensile stress within ply, i, in N/mm2
|
ζFi
|
= |
specific
gravity of reinforcement in individual ply, i
|
ζRi
|
= |
specific
gravity of resin in individual ply, i.
|
1.5.2 The side
shell is defined as the portion of the hull between the bottom shell
and the deck at side.
1.6 Material properties
1.7 Effective width of attached plating
1.7.1 The geometric
properties of stiffening sections are to be calculated in accordance
with Pt 8, Ch 3, 1.16 Geometric properties stiffener sections using an effective width,
2b
1, of attached load bearing plating determined
as follows:
-
Single skin construction:
-
Sandwich skin construction:
- Generally:
b
1
|
= |
0,5b
w + 10(t
outer + t
inner)
|
- Where a plywood core is used:
b
1
|
= |
0,5b
w + 10(t
outer + t
inner + 0,5 t
ply)
|
- where
b
1
|
= |
effective width of attached load bearing plating, in mm, and
is not to be taken as greater than one half the spacing between the
centres of adjacent stiffeners |
b
w
|
= |
base width of the stiffener section, in mm |
t
ap
|
= |
thickness, or mean thickness of attached plate laminate, in
mm |
t
inner
|
= |
thickness, or mean thickness of inner skin laminate, in mm |
t
outer
|
= |
thickness, or mean thickness of outer skin laminate, in mm |
t
ply
|
= |
thickness of plywood core, in mm |
1.7.2 The geometric
properties of primary support members (i.e. girders, stringers, web
frames, etc.) are to be calculated in accordance with Pt 8, Ch 3, 1.16 Geometric properties stiffener sections using an effective area of attached
load bearing plate laminate of nominal thickness, t mm,
and of width equal to one-half the sum of spacings between parallel
adjacent members or equivalent support.
1.8 Glass fibre and advanced fibre composites
1.8.1 Strength
calculations for all advanced fibre composites are to be based on
the results of testing of truly representative sections of the proposed
design. In general the sections are to be manufactured under typical
production conditions using the same materials, fibre contents, methods
of lay-up and time delays.
1.8.3 Where test
data is not available for standard glass fibre laminates, the following
theoretical approach is to be used to estimate the tensile modulus
and the shear modulus of a laminate:
The tensile modulus of a uni-directional reinforcement at angle θ
to the axis of the fibres is to be determined from:
where
θi
|
= |
angle
of orientation of the fibre relative to the warp direction, and is
not to be taken as less than seven degrees to allow for misalignment |
E
0i, the longitudinal tensile modulus
of individual ply, i, for an unfilled resin system is
determined from:
E
F, V
F and E
R are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1
V
F, the volume fraction
of the fibres of individual ply, i, is determined from:
W
F, ζF and ζR are as indicated in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1
E
90i, the transverse tensile modulus
of individual ply, i, is determined from:
E
F, E
R and V
F are as indicated in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
G
0/90i, the shear modulus
of individual ply, i, is determined from:
Where the shear modulus of the resin, G
R is determined from:
Where the shear modulus of the fibre, G
F is determined from:
E
F, E
R, νR and νF are as indicated in Pt 8, Ch 3, 1.5 Symbols and definitions.
The longitudinal Poisson's
ratio, ν0/90, of individual ply, i, is
determined as follows:
V
F, νF and νR are as indicated in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.9 Plate and sandwich laminates
1.9.1 Unless
otherwise specified in this Part, the bending moments, M
b and M
c, to be applied to a 1 cm length
of panel, for both plate and sandwich laminates, subjected to lateral
pressure are to be determined from:
-
Bending moment at
panel boundary and under base of stiffener, M
b:
-
Bending moment at
centre of panel, M
c:
where
k
|
= |
|
γ |
= |
|
|
= |
b
w < b and is as defined
below, see
Figure 3.1.1 Panel dimensions:
|
b
|
= |
unsupported
panel breadth, in mm |
b
w
|
= |
base width of stiffener, in mm |
γ |
= |
ratio of
base width of stiffener to panel breadth |
k
|
= |
bending
moment influence coefficient |
p
|
= |
panel length,
in mm |
ρ |
= |
for bottom
and side shell of craft operating in non-displacement mode the greater
of: |
= |
(a) H
f
S
f
P
s;
|
= |
(b) K
i
H
f
S
f
C
f
P
dl;
|
= |
(c) H
f
S
f
G
f
C
f
P
f;
|
= |
in kN/m2, where H
f, S
f, G
f, C
f, P
s, P
dl, P
f are
as defined in Pt 5, Ch 3, 2 Nomenclature and design factors, and K
i as defined in Pt 8, Ch 3, 1.12 Slamming Pressure Correction.
|
|
= |
For all other locations the design pressure is to be taken as
required by Pt 5 Design and Load Criteria for the element of plate
laminate under consideration, in kN/m2.
|
Figure 3.1.1 Panel dimensions
1.10 Aspect ratio correction
1.10.1 The Rule
bending moments, M
b and M
c,
to be applied to plate laminates as determined by Pt 8, Ch 3, 1.9 Plate and sandwich laminates 1.9.1, may be reduced when the panel
aspect ratio is taken into consideration. For panels with aspect ratio
less than two the following factor, K
AR, may
be applied:
where
A
R
|
= |
panel aspect ratio |
|
= |
panel length/panel
breadth |
1.11 Convex curvature
1.11.1 The Rule
bending moments, M
b and M
c,
as determined by Pt 8, Ch 3, 1.9 Plate and sandwich laminates 1.9.1, may be
reduced where significant curvature exists between the support members.
For such panels the following factor, K
c,
may be applied:
where
h
|
= |
the
distance, in mm, measured perpendicularly from the chord length s (i.e.
spacing) to the highest point of the curved plating arc between the
two supports, see
Figure 3.1.2 Convex curvature.
|
Figure 3.1.2 Convex curvature
1.12 Slamming Pressure Correction
1.12.1 The Rule
bending moments, M
b and M
c,
as determined by Pt 8, Ch 3, 1.9 Plate and sandwich laminates 1.9.1, may be
reduced for panels subject to impact pressure, P
dI,
in crafts operating in the non-displacement mode. For such panels,
the following factor, K
i, may be applied:
but is not to be taken greater than 1 or less than
0,7
Apn |
= |
area of plate
laminate, in m2, but is not to be taken as greater
than
|
A
rf
|
= |
reference impact pressure area, in m2,
|
|
= |
0,7
|
1.13 Determination of properties and stresses for single skin plate
laminates
1.13.3 The resultant
tensile stress, σti, at the extreme outer fibre of
an individual ply, , is to be determined from:
where σti, E
ti, y
i, M, E
i and
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.13.4 The resultant
compressive stress, σci, at the extreme outer fibre
of an individual ply, i, is to be determined from:
where σci, E
ci, y
i, M, E
i and
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.14 Mechanical properties sandwich laminates
1.14.1 For the
application of the various formulae relating to the use of sandwich
construction, the following assumptions have been made:
-
the sandwich skins
carry the majority of the bending load,
-
the core carries
the majority of the shear load,
-
the initial estimate
of the skin thickness from Pt 8, Ch 3, 1.14 Mechanical properties sandwich laminates 1.14.2 is
based upon the limiting condition for thin skin theory:
-
the sandwich skins
are of approximately equal thickness (i.e. the panel is of balanced
or approximately balanced construction), with the thickness of the
outer sandwich facing not greater than:
t
OUTER
|
= |
1,33 t
INNER (excluding gel coat and
non-structural materials).
|
1.14.2 An estimate of the thicknesses of the
sandwich skins and core required to carry the Rule bending moment may be determined from
the following formula. The subsequent design is then to be tested against the other
criteria required by the Rules.
![](GUID-C89DE038-5BE2-44C2-B39A-35BFE84EDFDD-low.jpg)
where
Φ1
|
= |
0,0214 for inner skins |
= |
0,0286 for outer skins |
= |
0,1440 for core thickness |
k
S, E
tps, b and p are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.14.3 Where
it is proposed to use a thicker core than assumed in Pt 8, Ch 3, 1.13 Determination of properties and stresses for single skin plate laminates 1.13.2, the required skin thickness, t
s, is to be calculated from:
where
φ2
|
= |
0,446
for inner skins |
= |
0,594 for outer skins |
k
S, E
tps, b and p are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.14.4 The tensile
modulus, E
tp, of a plate laminate which forms
a skin of a sandwich laminate subject to tensile loading is to be
determined from:
where E
tps, E
ti and t
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.14.5 The compressive
modulus, E
cp, of a plate laminate which forms
a skin of a sandwich laminate subject to compressive loading is to
be determined from:
where E
cps, E
ci and t
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.14.7 The resultant
tensile stress, σti, at the extreme outer fibre of
an individual ply, i, is to be determined from:
where σti, E
ti, y
i, M, E
i and
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
The allowable tensile stress limits indicated
in Table 7.3.1 Limiting stress criteria for local
loading in Chapter 7,
are to be complied with.
1.14.8 The resultant
compressive stress, σci, at the extreme outer fibre
of an individual ply, i, is to be determined from:
where σci, E
ci, y
i, M, E
i and
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
The allowable compressive stress limits indicated
in Table 7.3.1 Limiting stress criteria for local
loading in Chapter 7,
are to be complied with.
1.14.9 The direct
core shear stress, τc, at the edges of a sandwich panel
subjected to lateral pressure is to be determined from:
where
k
S
|
= |
aspect ratio correction factor |
= |
0,32 A
R + 0,36 for A
R ≤ 2 |
= |
1,0 for A
R > 2 |
A
R
|
= |
panel length/panel breadth |
t
c and t
s are
as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
The
allowable shear stress limits against core shear failure indicated
in Pt 8, Ch 7, 3.5 Core shear stress 3.5.1 are to be complied
with. For the purposes of this comparison it is assumed that the stated
shear properties of the proposed core material have been determined
by use of the four point sandwich beam bending test ASTM C393 or equivalent.
1.14.10 Where
the core shear stress, τc, determined from Pt 8, Ch 3, 1.14 Mechanical properties sandwich laminates 1.14.9 is in excess of the limiting
stress for a particular core material, the effective shear strength
of the core material in the direction of the panel breadth, may be
increased by the addition of shear ties. The effective shear strength, τeff, of the core material is to be determined from:
where
τeff
|
= |
effective
shear strength of the core material, in N/mm2
|
τc
|
= |
shear
strength of basic core material, in N/mm2
|
t
t
|
= |
thickness of shear tie material, in mm |
τt
|
= |
ultimate
shear strength of the shear tie material, in N/mm2
|
s
t
|
= |
spacing or mean spacing of the shear ties, in mm. |
1.14.11 Where
the Poisson's ratio, υf, for a particular facing laminate
is known, the deflection, δ, of a flat sandwich panel with all
edges assumed to be fully fixed, and subjected to a uniform lateral
pressure is to be determined from:
where
k
db
|
= |
bending deflection aspect ratio factor |
= |
1,5 – with A
R not to be taken greater than 2 |
k
ds
|
= |
shear deflection aspect ratio factor |
= |
1,2 – with A
R not to be taken greater than 3 |
A
R
|
= |
panel length/panel breadth |
D
s
|
= |
flexural rigidity of the sandwich panel per unit mm width |
= |
|
Epi is the lesser of E
tps or E
cps of the inner skin
E
po is the lesser of E
tps or E
cps of the outer skin
ν
f, p, b, t
c, t
s, E
tps, E
cps and G are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1
t
inner and t
outer are as defined in Pt 8, Ch 3, 1.7 Effective width of attached plating 1.7.1.
1.14.12 Where
the Poisson's ratio, υf, for a particular facing laminate
is not known, the deflection, δ, of a flat sandwich panel with
all edges assumed to be fully fixed, and subjected to a uniform lateral
pressure is to be estimated from:
where
δ, p, b, t
c, and G are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1
D
s, k
db, k
ds are as defined
in Pt 8, Ch 3, 1.14 Mechanical properties sandwich laminates 1.14.11.
1.15 Stiffeners general
1.15.1 Unless
otherwise specified elsewhere in this Part, the Rule bending moment, M
s, to be applied to all stiffening members subjected
to uniform lateral pressure is to be determined from:
1.15.2 Unless
otherwise specified elsewhere in this Part, the Rule shear force, F
s, to be applied to all stiffening members subjected
to uniform lateral pressure is to be determined from:
1.15.3 The shear
stress, τS, in the webs of stiffening members of `top-hat'
type section is to be determined from:
where
F
s
|
= |
shear force applied to the stiffening member, in N,
as detailed in Pt 8, Ch 3, 1.14 Mechanical properties sandwich laminates 1.14.2
|
t
w
|
= |
stiffening member web thickness, in mm |
d
w
|
= |
stiffening member web depth, in mm. (Account is to be taken
of the increased effective depth of web where the webs are inclined) |
The maximum allowable shear stress is not to exceed that determined
from Table 7.3.1 Limiting stress criteria for local
loading ,
for the stiffener member under consideration.
Table 3.1.10 Shear force, bending moment and
deflection coefficients
Load model
|
Position
|
Position
|
Shear
force,
|
Bending
moment,
|
Deflection,
|
Application
|
1
|
2
|
3
|
Φs
|
ΦM
|
Φδ
|
(a)
|
|
1
|
1/2
|
1/12
|
-
|
Primary and other members where the end fixity is considered
encastre
|
2
|
-
|
1/24
|
1/384
|
3
|
1/2
|
1/12
|
-
|
(b)
|
|
1
|
1/2
|
1/10
|
-
|
Local, secondary and other members where the end fixity is
considered to be partial
|
2
|
-
|
1/10
|
1/288
|
3
|
1/2
|
1/10
|
-
|
(c)
|
|
1
|
5/8
|
1/8
|
-
|
Various
|
2
|
-
|
9/128
|
1/185
|
3
|
3/8
|
-
|
-
|
(d)
|
|
1
|
1
|
1/2
|
-
|
Various
|
2
|
-
|
-
|
-
|
3
|
-
|
-
|
1/8
|
(e)
|
|
1
|
1/2
|
-
|
-
|
Hatch covers, glazing and other members where the ends are
simply supported
|
2
|
-
|
1/8
|
5/384
|
3
|
1/2
|
-
|
-
|
1.15.5 Unless
otherwise specified elsewhere in this Part, the deflection, δs, of stiffening members, subjected to uniform lateral pressure
is to be determined from:
s,
e, E, and p are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
1.16 Geometric properties stiffener sections
1.16.1 The effective
geometric properties of the stiffener sections are to be calculated
directly from the dimensions of the section and associated effective
width of attached plating in accordance with Pt 8, Ch 3, 1.7 Effective width of attached plating. Where the mean line of the stiffener webs is not normal
to the attached laminate, and the angle exceeds 20o, the
properties of the section are to be determined about an axis parallel
to the attached plate laminate. Where plywood, solid timber, aluminium
alloy, steel or other materials are integrated into a stiffening member,
the effectiveness of the material is to be determined in accordance
with Pt 8, Ch 3, 1.21 Plywood 1.21.3. The stress in the
individual material is to be limited to the allowable strain associated
with the constituent material.
1.16.3 The resultant
extreme fibre tensile stress for an individual ply, σti,
is to be determined from:
where σti, E
ti, y
i, M, E
i and
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
The term (E
)s refers to the whole stiffener section, i.e.
including the attached plating in accordance with Pt 8, Ch 3, 1.7 Effective width of attached plating. See also LR's Guidance
Notes for Calculation Procedures for Composite Construction.
1.16.4 The resultant
extreme fibre compressive stress for an individual ply, σci,
is to be determined from:
where σci, E
ci, y
i, M, E
i and
i are as defined in Pt 8, Ch 3, 1.5 Symbols and definitions 1.5.1.
The term (E
)s refers to the whole stiffener section, i.e.
including the attached plating in accordance with Pt 8, Ch 3, 1.7 Effective width of attached plating. See also LR's Guidance
Notes for Calculation Procedures for Composite Construction.
1.17 Stiffener proportions
1.17.1 From
structural stability and local buckling considerations, the proportions
of stiffening members are, in general, to be in accordance with the
requirements of this Section.
1.17.2 The thickness
of the web for `top-hat' type stiffeners, t
w,
is to be not less than that required to satisfy the web shear from Pt 8, Ch 3, 1.15 Stiffeners general 1.15.3 and Pt 8, Ch 3, 1.15 Stiffeners general 1.15.4, and in no case is to be taken as less than that determined
from the following formula:
where
d
w
|
= |
unsupported web depth, in mm |
f
w
|
= |
fibre content, by weight, of the web laminate |
1.18 Determination of span points
1.18.1 The effective
span,
e, of a stiffening member is generally less
than the overall length, , by an amount which depends on the design of the end connections.
The span points, between which the value of
e is measured, are to be determined from:
-
For secondary stiffening
members of top-hat type section as shown in Figure 3.1.3 Span points the span point is to
be taken at the point where the depth of the end bracket, measured
from the face of the secondary stiffening member is equal to the depth
of the member. Where there is no end bracket, the span point is to
be measured between primary member webs.
-
For primary stiffening
members of top-hat type section as shown in Figure 3.1.4 Span points the span point is to
be taken at the point where the depth of the end bracket, measured
from the face of the primary stiffening member is equal to the half
depth of the member. Where there is no end bracket, the span point
is to be measured between primary member webs.
1.18.2 Where
the stiffener member is inclined to a vertical or horizontal axis
and the inclination exceeds 10°, the span is to be measured along
the member.
1.18.5 The determined
effective span assumes that the ends of stiffening members are substantially
fixed against rotation and displacement. If the arrangement of supporting
structure is such that this condition is not achieved, the span is
to be determined excluding any effect from the end brackets.
1.19 Boundary bonding
1.19.1 The connection
of the various laminates into assemblies and the connection of units
to the main structure is generally to be made by means of single or
double angles of the type shown in Figure 3.1.9 Bonding angles.
Figure 3.1.9 Bonding angles
1.19.2 These
matting-in angles are to be formed by layers of reinforcements, laid-up in situ, and normally secondary bonded to the structure before
the laminates are advanced in cure. Where the laminating schedule
is such that this cannot be achieved then suitable peel plies and
secondary bonding techniques, as recommended by the resin manufacturer, see
Pt 8, Ch 2, 5.9 Secondary bonding and peel ply, are to be
arranged in way of the surfaces to be connected.
1.19.3 All surfaces
to be bonded are to be clean and suitably prepared prior to the application
of the bonding angles. Suitable fillets of compliant resin are to
be arranged as shown in Figure 3.1.10 Resin fillets and Figure 3.1.11 Width of bonding angle.
Figure 3.1.10 Resin fillets
Figure 3.1.11 Width of bonding angle
1.19.4 Where
floors, bulkheads, tank boundaries, etc. are manufactured from plate
laminate the weight of the laminate forming each angle is to be not
less than 50 per cent of the weight of the lighter member being connected,
or 900g/m2 chopped fibre reinforcement or equivalent, whichever
is the greater.
1.19.5 Double
angles are normally to be used, but when this is not possible, such
as where satisfactory access cannot be achieved on the reverse side,
a single angle can be used provided it is suitably increased in width
and weight. The weight of a single bonding angle is to be determined
by direct calculation, and in no case to be taken as less than two
thirds the weight of the lighter laminate being connected or 900g/m2 chopped fibre reinforcement or equivalent, whichever is the
greater.
1.19.6 Where
frames and stiffeners are of the `top-hat' type, the width of the
flange connection to the plate laminate is to be as shown in Figure 3.1.11 Width of bonding angle. The width of bonding angle
is to be 25 mm for the first layer + 15mm per each additional layer,
but not less than 50 mm.
1.19.7 Where
sandwich panels are to be connected the weight of bonding is to be
not less than the weight of the appropriate skin. The inner and outer
skins of primary sandwich structures such as bulkheads are to be effectively
`tied' by a suitable weight of reinforcement or by use of fillets
and wedges of suitable compliant resin, as shown in Figure 3.1.12 Bonding ties.
1.19.8 Where
the floors, bulkheads, etc. are manufactured from plywood the weight
of the laminate forming each angle is to be not less than 50 per cent
of the weight of the equivalent thickness of bulkhead in the material
used for the bonding angle or the lighter member being connected.
Figure 3.1.12 Bonding ties
1.19.10 Alternative
bonding arrangements incorporating epoxy fillets, bonded wedges, bolting,
etc. may be specially considered. It is however the responsibility
of the Builder to demonstrate their suitability and equivalence to
the Rule requirements.
1.20 Timber
1.20.1 It is
presumed that, in the selection of the species of timber for a particular
application, the designers will relate the known characteristics,
strength, density, bending and working capabilities of the particular
species to the constructional design. The mechanical properties of
timbers and assumptions used for design purposes are to be clearly
indicated on the submitted construction plans, see also
Pt 8, Ch 2, 2.17 Plywood and Pt 8, Ch 2, 1.15 Scaffolding 1.15.1.
1.20.2 All timbers
are to be identified by their botanical name.
1.20.3 The moisture
content of timber which is to be glued, bonded or overlaminated is
to be about 15 per cent, see also
Pt 8, Ch 2, 2.17 Plywood.
1.21 Plywood
1.21.2 The mechanical
properties of the plywood proposed for use in structural applications
is to be obtained from the plywood manufacturer and submitted for
consideration. In the absence of such data the mechanical properties
can be determined from Table 3.1.11 Mechanical properties for plywood
panels and Table 3.1.12 Mechanical properties for plywood
on edge.
Table 3.1.11 Mechanical properties for plywood
panels
Mechanical property
|
N/mm2
|
Flexural modulus parallel to face
grain, E//
|
(34,1N
2 – 985N + 14800)
|
Flexural modulus perpendicular to
face grain, E⊥
|
(–31,5N
2 + 909N – 633)
|
Flexural strength parallel to face
grain, σ//
|
(0,15N
2 – 4,52N + 79,5)
|
Flexural strength perpendicular to
face grain,σ⊥
|
(–0,1N
2 + 2,88N + 18,5)
|
Note
1.
N is the number of plies and is an odd number between 3 and 15.
Note
2. ρWD is the density of
plywood in kg/m3.
|
Table 3.1.12 Mechanical properties for plywood
on edge
Mechanical property
|
N/mm2
|
Flexural modulus parallel to face
grain, E
//
|
E
// = (15,6N
2 – 400N + 9850)
|
Flexural modulus perpendicular to face
grain, E
⊥
|
E
⊥ = (–15,6N
2 + 400N + 3880)
|
Flexural modulus at any intermediate
angle, E
θ
|
E
θ = E
// cos4 θ + 4G
IP cos2 θ sin2 θ+ E
⊥ sin4θ
|
Flexural strength parallel to face
grain, σ
//
|
σ
// = (0,093N
2 – 2,4N + 58,2)
|
Flexural strength perpendicular to
face grain, σ
⊥
|
σ
⊥ = (–0,093N
2 + 2,4N + 22,4)
|
Flexural strength at any intermediate
angle, σ
θ
|
|
In-plane shear modulus
parallel/perpendicular to face grain, G
IP
|
G
IP = 0,9ρWD
|
In-plane shear modulus at any
intermediate angle, G
θ
|
G
θ = (E
// + E
⊥ – 2G
IP) cos2 θsin2 θ + G
IP (cos4 θ + sin4 θ)
|
In-plane shear strength
parallel/perpendicular to face grain, τIP
|
τIP = 0,015ρWD
|
In-plane shear strength at any
intermediate angle, τθ
|
|
Note
1.
N is the number of plies and is an odd number between 3 and 15.
Note
2. ρWD is the density of
plywood in kg/m3.
|
1.21.3 Where
stiffeners incorporate encapsulated plywood structurally bonded to
the plate laminate in accordance with Pt 8, Ch 3, 1.19 Boundary bonding 1.19.8, its effective E
i
i is to be incorporated into the Σ (E
i
i) as indicated in Pt 8, Ch 3, 1.16 Geometric properties stiffener sections, with the basic thickness and tensile/compressive moduli of
the plywood being taken as those corresponding to the least effective
over the span of the stiffener. Directional considerations for structural
plywood incorporated in stiffening members are to be indicated on
construction plans submitted for appraisal.
1.22 Aluminium alloy
1.23 Steel
1.24 Other materials
1.25 Secondary member end connections
1.25.1 Secondary
members, i.e. longitudinals, beams, frames and bulkhead stiffeners
forming part of the hull structure are, in general, to be connected
at their ends in accordance with the requirements of this Section.
Where it is desired to adopt bracketless connections, the proposed
arrangements will be individually considered on the basis of Pt 8, Ch 3, 1.18 Determination of span points 1.18.5.
1.25.2 Where
end connections are fitted in accordance with these requirements,
they may be taken into account in determining the effective span of
the member.
1.25.3 Where
a longitudinal strength member is cut at a primary support and the
continuity of strength is provided by brackets, the scantlings of
the brackets are to be such that their section properties and effective
cross-sectional area are not less than those of the member. Care is
to be taken to ensure correct alignment of the brackets on each side
of the primary member.
1.25.5 The arrangement
of the connection between the stiffener and the bracket is to be such
that at no point in the connection are the properties reduced to less
than that of the stiffener with associated plating.
1.25.6 The design
of end connections and their supporting structure is to be such as
to provide adequate resistance to rotation and displacement of the
joint.
1.25.7 Hard
spots are to be avoided in way of end connections.
1.26 Scantlings of end brackets
1.26.1 Secondary
members, i.e. longitudinals, beams, frames and bulkhead stiffeners
forming part of the hull structure, are generally to be connected
at their ends in accordance with the requirements of this Section.
Where it is desired to adopt bracketless connections, the proposed
arrangements will be individually considered.
1.26.2 Where
end connections are fitted in accordance with these requirements,
they may be taken into account in determining the effective span of
the member.
1.26.3 The symbols
used in this sub-Section are defined as follows:
t
w
|
= |
the thickness of the bracket web, in mm |
E
|
= |
section stiffness of the
secondary member, in Ncm4/mm2
|
1.26.5 The section
stiffness, (EI), in way of the bracket at the
point to which the effective span of the stiffener, le,
is measured is to be not less than two times the section stiffness
of the basic stiffener.
1.26.6 The web
thickness, t
w, and face width of end brackets
are to be not less than that of the connecting stiffeners. Additionally
the requirements of Pt 8, Ch 3, 1.17 Stiffener proportions are to
be complied with.
1.26.7 Where
brackets are of the inverted angle or `T' bar stiffener section, their
free edge is to be suitably stiffened by a flange or other equivalent
means. The dimensions of the flange are to be such that the requirements
of Pt 8, Ch 3, 1.17 Stiffener proportions are complied with.
1.26.8 Where
the free edge of the bracket is hollowed out to form a `soft-toe',
the dimensions of the bracket arms and throat depth are to be increased
such that the stiffness requirements of Pt 8, Ch 3, 1.17 Stiffener proportions are complied with.
Figure 3.1.13 Arrangement of end brackets
1.27 Primary member end connections
1.27.1 Primary
members are to be so arranged as to ensure effective continuity of
strength, and abrupt changes of depth or section are to be avoided.
Where members abut on both sides of a bulkhead, or on other members,
arrangements are to be made to ensure that they are in alignment.
Primary members in tanks are to form a continuous line of support
and wherever possible, a complete ring system.
1.27.2 The members
are to have adequate lateral stability and web stiffening and the
structure is to be so arranged as to minimize hard spots and other
sources of stress concentration.
1.27.3 Primary
members are to be provided with adequate end fixity by end brackets
or equivalent structure. The design of end connections and their supporting
structure is to be such as to provide adequate resistance to rotation
and displacement of the joint and effective distribution of the load
from the member.
1.27.4 Where
the primary member is supported by structure which provides only a
low degree of restraint against rotation, the member is generally
to be extended for at least two frame spaces, or equivalent, beyond
the point of support before being tapered.
1.27.5 Where
primary members are subject to concentrated loads, particularly if
these are out of line with the member web, additional strengthening
will, in general, be required.
1.27.6 The thicknesses
of the bracket webs are, in general, to be not less than those of
the primary member webs. Where brackets are of the plate type, the
free edge of the bracket is to be adequately stiffened and the plate
positioned to limit any hard spot.
1.27.7 Where
a deck girder or transverse is connected to a vertical member on the
shell or bulkhead, the scantlings of the latter may be required to
be increased to provide adequate stiffness to resist rotation of the
joint.
1.27.8 Where
a member is continued over a point of support, such as a pillar or
pillar bulkhead stiffener, the design of the end connection is to
be such as to ensure the effective distribution of the load into the
support. Proposals to fit brackets of reduced scantlings, or alternative
arrangements, will be considered.
1.27.9 Connections
between primary members forming a ring system are to minimize stress
concentrations at the junctions. Integral brackets are generally to
be radiused or well rounded at their toes. The arm length of the bracket,
measured from the face of the member, is to be not less than the depth
of the smaller member forming the connection.
1.28 Arrangements and details
1.28.1 The arrangement
of the connection between the stiffener and the bracket is to be such
that at no point in the connection is the section stiffness (E
), reduced to less than that of the stiffener with associated
plating.
1.28.2 The design
of end connections and their supporting structure is to be such as
to provide adequate resistance to rotation and displacement of the
joint.
1.29 Web stability
1.29.1 The stability of composite beams, girders, stringers etc. is to be analysed
with respect to global buckling due to compressive loads. The flanges and webs shall be
analysed with respect to local buckling due to compressive and shear loads. Design
calculations are to be submitted indicating the margin against failure.
1.30 Openings in the webs of stiffening members
1.30.1 Where
openings are cut in the webs of stiffening members, the depth of the
opening is not to exceed 50 per cent of the web depth, and the opening
is to be so located that the edges are not less than 25 per cent of
the web depth from the face laminate. The length of opening is not
to exceed the web depth or 60 per cent of the secondary member spacing,
whichever is the greater, and the ends of the openings are to be equidistant
from the corners of cut-outs for secondary members. Where larger openings
are proposed, the arrangements and compensation required will be specially
considered.
1.30.2 Openings
are to have smooth edges and well rounded corners. Exposed edges in
way of cut-outs in single skin/plate laminate are to be suitably sealed
with resin and/or be over laminated. Exposed edges in way of cut-outs
in sandwich panels and top hat type stiffening members are to be overlaminated
with a weight of laminate not less than the lower of the two skins
which form the panel (or stiffener) or 2 mm in thickness whichever
is the greater.
1.30.3 Cut-outs
for the passage of secondary members are to be arranged so as to minimise
the creation of stress concentrations. To avoid excessive use of filler
material the breadth of cut-out is to be kept as small as necessary
and the fit as accurate as practicable. Suitable fillets are to be
arranged to ensure efficient bonding.
1.30.4 Consideration
is to be given to the provision of adequate drainage and unimpeded
flow of air and water when designing the cut-outs and connection details.
1.31 Continuity and alignment
1.31.1 The arrangement
of material is to be such as will ensure structural continuity. Abrupt
changes of shape or section, sharp corners and points of stress concentration
are to be avoided.
1.31.2 Where
members abut on both sides of a bulkhead or similar structure, care
is to be taken to ensure good alignment.
1.31.3 Pillars
and pillar bulkheads are to be fitted in the same vertical line wherever
possible, and elsewhere arrangements are to be made to transmit the
out of line forces satisfactorily. The load at head and heel of pillars
is to be effectively distributed and arrangements are to be made to
ensure the adequacy and lateral stability of the supporting members.
1.31.4 Continuity
is to be maintained where primary members intersect and where the
members are of the same depth, see also LR's Guidance
Notes for Structural Details.
1.31.5 End connections
of structural members are to provide adequate end fixity and effective
distribution of the load into the supporting structure.
1.31.6 The toes
of brackets, etc. are not to land on unstiffened panels of plating.
Special care is to be taken to avoid notch effects at the toes of
brackets, by making the toe concave or otherwise tapering it off in
accordance with Figure 3.4.1 `Soft-toe' in
Chapter 3.
1.32 Arrangements at intersection of continuous secondary and primary
members
1.32.1 Cut-outs
for the passage of secondary members through the webs of primary members,
and the related bonding arrangements, are to be so designed as to
minimize stress concentrations around the perimeter of the opening
and in the attached hull envelope or bulkhead plating. The critical
shear buckling stress of the panel in which the cut-out is made is
to be examined. Longitudinals will be required to have double bonding
angles which may require to be locally increased in weight in areas
of high stress, such as under bulkheads, machinery seating, mast steps,
etc. The increased shear stresses in these areas are to be examined.
1.32.2 It is
recommended that the web plate connection to the hull envelope, or
bulkhead end in a smooth tapered `soft toe'. Recommended shapes of
cut-out are shown in Chapter 3, Figure 3.4.1 `Soft-toe', but consideration will be given to other shapes on the
basis of maintaining equivalent strength and minimising stress concentration.
1.32.3 Alternative
arrangements will be considered on the basis of their ability to transmit
load with equivalent effectiveness. Details of the calculations made
and testing procedures are to be submitted.
|