Section
1 General
1.1 Goal
1.1.1 The goal of the Rules contained in this Section is to provide for the
safe regasification of liquefied natural gas (LNG), minimising the risk to the barge
or offshore unit, its crew and to the environment by specifying requirements for the
design, construction and installation of regasification systems on board barges or
offshore units having regard to the nature of the products including; flammability,
toxicity, asphyxiation, corrosivity, reactivity, temperature and pressure.
1.2 Application
1.2.1 The requirements of these Rules apply to barges and offshore units that
are equipped with regasification systems and associated sub-systems.
1.2.2 Dependent on the barge or offshore unit service and regasification
operational location, requirements additional to these Rules may be imposed by the
National Authority with whom the barge or offshore unit is registered and/or by the
Administration within whose territorial jurisdiction the barge or offshore unit is
intended to operate.
1.2.3 The Rules do not repeat the general requirements for fire safety as
stated in statutory conventions. These Rules do, however, include fire safety
requirements additional to those stated in the statutory conventions that are
specific to the construction and equipment of regasification systems.
1.2.4 Unless requested, classification will not include those systems which
are additional to the regasification, heating and ‘send-out’ process equipment such
as; blending facilities, odorizers, or dew point correction/dehumidification, except
where the design and/or arrangements of such equipment and piping may affect the
safety of the vessel.
1.3 Class notation
1.3.1 The following notations may be assigned as considered appropriate by
the Classification Committee, on application from the Owners:
- ✠Lloyd’s RGP – This notation will be assigned when a
regasification system and arrangements have been constructed, installed and
tested under Lloyd’s Register’s (hereinafter referred to as LR’s) Special
Survey and in accordance with the relevant requirements of the Rules.
- ✠Lloyd’s RGP+ – This notation will be assigned when a
regasification system and arrangements have been constructed, installed and
tested under LR’s Special Survey and in accordance with the relevant
requirements of the Rules and the system is configured to allow continuing
operation in the event of a single failure.
1.4 Survey
1.4.1 The regasification plant and its sub-systems and equipment shall be
installed and tested to the Surveyor’s satisfaction.
1.4.2 All regasification plant and sub-systems shall be subject to the
following surveys:
- an Initial Survey before the regasification system is put into
service, which should include a complete examination of its structure,
equipment, fittings, arrangements and materials of the regasification
system. This survey should be such as to ensure that the structure,
equipment, fittings, arrangements and material fully comply with the
applicable provisions of these Rules;
- a Complete Survey at intervals specified by the LR, but not
exceeding 5 years. The Complete Survey should be such as to ensure that the
structure, equipment, fittings, arrangements and material fully comply with
the applicable provisions of these Rules and are in good working order;
- an Intermediate Survey within 3 months before or after the
second anniversary date or within 3 months before or after the third
anniversary date of the Certificate which should take the place of one of
the annual surveys specified in Pt 11, Ch 20, 1.4 Survey 1.4.2.(d). The Intermediate Survey should be such as to ensure
that the safety equipment, and other equipment, and associated pump and
piping systems fully comply with the applicable provisions of these Rules
and are in good working order;
- an Annual Survey within 3 months before or
after each anniversary date of the Certificate, including a general
inspection of the structure, equipment, fittings, arrangements and material
of the regasification system to ensure that they have been maintained in
accordance with Pt 11, Ch 20, 1.4 Survey 1.4.6, and that they remain satisfactory for the service for
which the barge or offshore unit is intended;
- an additional survey, either general or
partial according to the circumstances, should be carried out when required
after an investigation prescribed in Pt 11, Ch 20, 1.4 Survey 1.4.8, or whenever any significant repairs or renewals are
made. Such a survey should ensure that the necessary repairs or renewals
have been effectively made, that the material and workmanship of such
repairs or renewals are satisfactory, and that the regasification unit
remains in accordance with the requirements of these Rules and other
relevant standards.
1.4.3 Surveys referred to in Pt 11, Ch 20, 1.4 Survey 1.4.2 are to be in accordance with Pt 1, Ch 3, 6 Machinery Surveys – General requirements, Pt 1, Ch 3, 9 Electrical equipment, Pt 1, Ch 3, 14 Process plant facility, Pt 1, Ch 3, 17 Pressure vessels for process and drilling plant and Pt 1, Ch 3, 18 Inert gas systems, as applicable.
1.4.4 In addition to the survey and certification of equipment required by
relevant Sections of these Rules, the major items of equipment included in the
regasification system are required to be constructed under survey at the
manufacturer’s works. These include, but are not limited to, vaporisers, heat
exchangers and their circulating pumps, LNG booster pumps and gas compressors.
1.4.5 Where the ✠Lloyd’s RGP+ notation is assigned, the means of
providing continuing operation in the event of a single failure, as demonstrated in
the dependability assessment, see Pt 11, Ch 20, 3.3 System dependability, is to be examined and tested as part of the commissioning
trials, see Pt 11, Ch 20, 8.2 Commissioning regasification trials, to ascertain that the system will continue to operate.
1.4.6 The condition of the regasification system shall be maintained in
accordance with the provisions of these Rules to ensure that the system remains fit
to operate without danger to the barge, offshore unit or persons and without
presenting unreasonable threat of harm to the marine environment.
1.4.7 After any survey of the regasification system has been completed, no
change should be made in the structure, equipment, fittings, arrangements and
material covered by the survey, without the sanction of LR, except by direct
replacement.
1.4.8 Wherever an accident occurs to a regasification system or a defect is
discovered, either of which affects the safety of the barge, offshore unit or
regasification system, the efficiency or completeness of its life-saving appliances
or other equipment covered by these Rules, the Operator or Owner of the barge or
offshore unit should report at the earliest opportunity to LR, who should cause
investigations to be initiated to determine whether a survey, as required by Pt 11, Ch 20, 1.4 Survey 1.4.2.(e), is necessary.
1.4.9 Unless they form part of the classed equipment, surveys will not include
those systems which are additional to the send-out process plant equipment, such as
blending facilities, odorizers, dew point correction/dehumidification, except where
the design and/or arrangements of such equipment and piping may affect the safety of
the barge or offshore unit.
1.5 Definition
1.5.1
Area means a defined location. An area can be on open deck. An area can be
open, semi-enclosed or enclosed. An area can be a space below deck. An area can be
hazardous or none-hazardous.
1.5.2
Blowdown is defined as the depressurisation of a system, part of a system and
its equipment to allow the safe disposal of both vapour and liquid discharged from
blowdown valves. Depressurisation is used to mitigate the consequences of a pipeline
or vessel leak by reducing the leakage rate and/or inventory within the pipe or
vessel prior to a potential failure.
1.5.3
Dependability is as defined in IEC 60050(191): Quality vocabulary – Part 3:
Availability, reliability and maintainability terms – Section 3.2: Glossary
of international terms. It is the collective term used to describe the
availability performance and its influencing factors: reliability performance,
maintainability performance and maintenance support performance and relates to
essential services as agreed with LR. Note: Dependability is used only for general
descriptions in non-quantitative terms.
1.5.4
Enclosed space is any space within which, in the absence of artificial
ventilation, the ventilation will be limited and any explosive atmosphere will not
be dispersed naturally. In practical terms, this is a space bounded either on all
sides, or all but one side, by bulkheads and decks irrespective of openings, such
that the required ventilation rate to prevent the accumulation of pockets of
stagnant air cannot be achieved by natural ventilation alone.
1.5.5
Essential services are:
- those systems, sub-systems and equipment required to provide
continued safe operation of the regasification system; and as defined by
Pt 6, Ch 2, 1.6 Definitions 1.6.2.
1.5.6 Gasification is the process of heating a saturated vapour (NG) by
the addition of heat from an external source, above its saturation temperature.
1.5.7 'Gas Safe Space' is a space that lies wholly outside a gas
dangerous space or zone or is one that is engineered as a gas safe place within
certain gas dangerous spaces or zones as required in these Rules.
1.5.8 Hazardous area is as defined in IEC 60079-10-1: Explosive
atmospheres – Part 10-1: Classification of areas –Explosive gas atmospheres.
1.5.9 High pressure refers to systems, equipment and components
containing LNG with a design pressure greater than 10 bar g.
1.5.10 Novel design: designs of machinery and engineering systems that
are considered by LR to be unconventional.
1.5.11 A Reasonably foreseeable abnormal condition is an event, incident
or failure that:
- has happened and could happen again;
- Is planned for (e.g. emergency actions cover such a situation,
maintenance is undertaken to prevent it, etc.).
1.5.12 Regasification System is the complete gasification process plant
from LNG storage tanks to the gas export (send-out) shore connection including
regasification unit, suction drum, associated pumping, piping and sub-systems.
1.5.13 Regasification Unit is referring to vaporisers, heaters, LNG
booster pump and associated piping intended for the gasification of LNG from the
storage tanks.
1.5.14 Risk assessment is the evaluation of likelihood and consequence
together with a judgement on the significance of the result, see IEC/ISO 31010:
Risk management, risk assessment techniques.
1.5.15 Risk: the combination of the likelihood of an event and its
consequence. Likelihood may be expressed as a probability or a frequency.
1.5.16 Send-out is the discharge of the high pressure gas after the
vaporisation and heating process. Send-out may include additional processes, such as
trim heating, calorific correction, odorization, or dew point correction/
dehumidification.
1.5.17 Vaporisation is the controlled boiling of a liquid (in this case
LNG) due to the addition of heat from an external source.
1.5.18 Vent Mast: Discharges from relief valves and purging systems are
carried to the atmosphere through vent masts, the outlets of which are designed to
promote vapour dispersal and reduce the risk of flammable mixtures being produced.
1.5.19 Other appropriate definitions as indicated in other Chapters of these
Rules and the Rules for Ships.
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