Section 2 Steel hatch covers
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Ships, July 2022 - Part 3 Ship Structures (General) - Chapter 11 Closing Arrangements for Shell, Deck and Bulkheads - Section 2 Steel hatch covers

Section 2 Steel hatch covers

2.1 General

2.1.1 The requirements of Pt 3, Ch 11, 2 Steel hatch covers are not applicable to hatch covers of bulk carriers, self-unloading bulk carriers, ore carriers and combination carriers. For these ship types, see Pt 4 Ship Structures (Ship Types).

2.1.2 The requirements of Pt 3, Ch 11, 2 Steel hatch covers are applicable to hatch covers and coamings made of steel. Hatch covers of alternative materials and innovative design will be specially considered.

2.1.3 The strength requirements in Pt 3, Ch 11, 2.1 General to Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners are applicable to hatch covers and closing arrangements of stiffened plate construction. The strength requirements are applicable to exposed weather deck hatch covers and 'tween deck hatch covers, unless otherwise stated.

2.1.4 Sub-Sections Pt 3, Ch 11, 2.1 General to Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners are not applicable to portable covers secured weathertight by tarpaulins and battening devices, or pontoon covers, see Pt 3, Ch 11, 2.17 Pontoon covers.

2.1.5 Unless otherwise stated, the thicknesses referred to in the following Sections are net thicknesses. The net thicknesses are the member thicknesses necessary to obtain the minimum net scantlings required in this Section. The required gross thicknesses are obtained by adding corrosion additions, t c, given in Table 11.1.2 Corrosion addition t c . Strength calculations using grillage analysis or FEM are to be performed with net scantlings.

2.1.6 Material class I is to be applied for top plate, bottom plate and primary supporting members.

2.1.7 The strength and closing arrangements of hatch covers are to comply with Pt 4, Ch 7, 12 Steel hatch covers in addition to the requirements in this Chapter when hatch covers are subjected to internal ballast or oil cargo pressure.

2.1.8 Hatch covers are to comply with Pt 4, Ch 8, 11 Hatch covers in addition to the requirements in this Chapter when containers are carried on covers.

2.2 Stiffener arrangement

2.2.1 The primary supporting members and secondary stiffeners of hatch covers are to be continuous over the breadth and length of hatch covers, as far as practical. When this is impractical, sniped end connections are not to be used and appropriate arrangements are to be adopted to ensure sufficient load-carrying capacity.

2.2.2 The spacing of primary supporting members parallel to the direction of secondary stiffeners is not to exceed one third of the span of primary supporting members. When strength calculation is carried out by FE analysis using plane strain or shell elements, this requirement can be waived.

2.2.3 Secondary stiffeners of hatch coamings are to be continuous over the breadth and length of hatch coamings.

2.2.4 Supporting members in way of cut-outs are to have sufficient shear area.

2.3 Load model

2.3.1 The structural assessment of hatch covers is to be carried out using the design loads defined in this Section. The following symbols and definitions are applicable to this Section:

x = longitudinal co-ordinate measured from the AP to mid point of assessed structural member
T fb = draught, in metres, corresponding to the assigned summer load line
h N = standard superstructure height in metres
= 1,05 + 0,01L L, 1,8 ≤ h N ≤ 2,3

where

L L = load line length, as defined in Pt 3, Ch 1, 6.1 Principal particulars 6.1.8.

2.3.2 The vertical weather design pressure, p H, in kN/m2, on the hatch cover panels is to be taken from Table 11.2.1 Design pressure p H of weather deck hatches . When cargo is carried on the cover, cargo loads according to Pt 3, Ch 11, 2.3 Load model 2.3.4, Pt 3, Ch 11, 2.3 Load model 2.3.5 and Pt 4, Ch 8, 11.2 Direct calculations are to be considered. The vertical weather design load needs not to be combined with the cargo load. For 'tween deck hatch covers not exposed to weather load, the structural assessment is to be carried out using the cargo loads defined in Pt 3, Ch 11, 2.3 Load model 2.3.4 and Pt 3, Ch 11, 2.3 Load model 2.3.5. Covers carrying wheeled vehicles are also to comply with Pt 3, Ch 9, 3 Decks loaded by wheeled vehicles and where it is proposed to provide a helicopter landing area, covers are also to comply with Pt 3, Ch 9, 5 Helicopter landing areas. Where an increased freeboard is assigned, the design load for hatch covers according to Table 11.2.1 Design pressure p H of weather deck hatches on the actual freeboard deck may be as required for a superstructure deck, provided the summer freeboard is such that the resulting draught will not be greater than that corresponding to the minimum freeboard calculated from an assumed freeboard deck situated at a distance at least equal to the standard superstructure height, h N, below the actual freeboard deck, see Figure 11.2.2 Positions 1 and 2 for an increased freeboard.

Table 11.2.1 Design pressure p H of weather deck hatches

Position
(see Note)
p H, in kN/m2
1 ≤ 0,75 0,75 < ≤ 1,0
  for 24 m ≤ L L ≤ 100 m
 
on freeboard deck
    upon exposed superstructure decks located at least one superstructure standard height above the freeboard deck
(1,15L L + 116)
  for L L > 100 m
  3,5g on freeboard deck for type B ships according to ICLL
    on freeboard deck for ships with less freeboard than type B according to ICLL

L 1 = L L but not more than 340 m
    upon exposed superstructure decks located at least one superstructure standard height above the freeboard deck
3,5g
2 for 24 m ≤ L L ≤ 100 m
  (1,1L L + 87,6)
  for L L > 100 m
  2,6g
  upon exposed superstructure decks located at least one superstructure standard height above the lowest Position 2 deck
2,1g
Symbols
L L = load line length, as defined in Pt 3, Ch 1, 6.1 Principal particulars 6.1.8
g = acceleration due to gravity, 9,81 m/s2

Note The positions 1 and 2 are illustrated for example ships in Figure 11.2.1 Positions 1 and 2 and Figure 11.2.1 Positions 1 and 2.

Figure 11.2.1 Positions 1 and 2

Figure 11.2.2 Positions 1 and 2 for an increased freeboard

2.3.3 The horizontal weather design pressure, in kN/m2, for determining the scantlings of outer edge girders (skirt plates) of weather deck hatch covers and of hatch coamings is:
Note The horizontal weather design pressure need not be included in the direct strength calculation of the hatch cover, unless it is utilised for the design of substructures of horizontal support according to Pt 3, Ch 11, 4.2 Steel covers − Clamped and gasketed 4.2.10.
p A = a c (b c L fz) kN/m2
f = + 4,1 for L < 90 m
= 10,75 – for 90 m ≤ L < 300 m
= 10,75 for 300 m ≤ L < 350 m
= 10,75 – for 350 m ≤ L ≤ 500 m
c L = for L < 90 m
= 1 for L > 90 m
a = 20 + for unprotected front coamings and hatch cover skirt plates
a = 10 + for unprotected front coamings and hatch cover skirt plates, where the distance from the actual freeboard deck to the summer load line exceeds the minimum non-corrected tabular freeboard according to ICLL by at least one standard superstructure height h N
a = 5 + for side and protected front coamings and hatch cover skirt plates
a = 7 + – 8 for aft ends of coamings and aft hatch cover skirt plates abaft amidships
a = 5 + – 4 for aft ends of coamings and aft hatch cover skirt plates forward of amidships
L 1 = L, need not be taken greater than 300 m
b = for < 0,45
b = for ≥ 0,45
= 0,6 ≤ C b ≤ 0,8, when determining scantlings of aft ends of coamings and aft hatch cover skirt plates forward of amidships, C b need not be taken less than 0,8
C b = block coefficient, as defined in Pt 3, Ch 1, 6.1 Principal particulars 6.1.6
x = distance, in metres, between the transverse coaming or hatch cover skirt plate considered and aft end of the length L. When determining side coamings or side hatch cover skirt plates, the side is to be subdivided into parts of approximately equal length, not exceeding 0,15L each, and x’ is to be taken as the distance between aft end of the length L and the centre of each part considered
z = vertical distance in metres from the summer load line to the mid point of stiffener span, or to the middle of the plate field
c = 0,3 + 0,7
b' = breadth of coaming in metres at the position considered
B' = actual maximum breadth of ship in metres on the exposed weather deck at the position considered b'/B' is not to be taken less than 0,25

The design pressure p A is not to be taken less than the minimum values given in Table 11.2.2 Minimum design load, p Amin .

Table 11.2.2 Minimum design load, p Amin

L p Amin, kN/m2
  For unprotected fronts Elsewhere
≤ 50 30 15
> 50 25 + 12,5 +
< 250    
≥ 250 50 25

2.3.4 The pressure on hatch covers due to distributed cargo loads p L, in kN/m2, resulting from heave and pitch (i.e. ship in upright condition), is to be determined according to the following formula:

p L = p c(1 + a v) kN/m2

where

p c = uniform cargo load, in kN/m2

Note For 'tween deck hatch covers, p c is not to be taken less than 7,07 H td kN/m2, see Pt 3, Ch 3, 5.2 Symbols 5.2.1, Table 3.5.1 Design heads and permissible cargo loadings and Figure 3.5.1 Heads for 'tween decks. A design load less than this will be specially considered.

a v = vertical acceleration addition as follows:
a v = F m
F = 0,11
m = m 0 – 5 (m 0 – 1) for 0 ≤ ≤ 0,2
= 1,0 for 0,2 < ≤ 0,7
=
m 0 = 1,5 + F
v 0 = Maximum speed at summer load line draught, v 0 is not to be taken less than , in knots.

2.3.5 The point load due to a concentrated force, P, in kN resulting from heave and pitch is to be determined as follows:

P = P s (1 + a v) kN
P s = single force, in kN.

2.3.6 Container loads as defined in Pt 4, Ch 8, 11.2 Direct calculations 11.2.4 are to be applied where containers are stowed on the hatch cover.

2.3.7 In addition to the loads defined in this Section, hatch covers are loaded in the ship's transverse direction by forces due to elastic deformations of the ship's hull. Hatch covers may be required to be designed such that the sum of stresses does not exceed the permissible values given in Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1.

2.4 Allowable stress and deflection

2.4.1 The equivalent stress, σv, in steel hatch cover structures related to the net thickness shall not exceed 0,8σo, where σo is the minimum yield stress, in N/mm2, of the material. For design loads according to Pt 3, Ch 11, 2.3 Load model 2.3.3 to Pt 3, Ch 11, 2.3 Load model 2.3.7 and Pt 4, Ch 8, 11.2 Direct calculations, the equivalent stress, σv, related to the net thickness shall not exceed 0,9σo when the stresses are assessed by means of FEM.

For grillage analysis, the equivalent stress may be taken as follows:

σ v = , in N/mm2
σ = normal stress in N/mm2
τ = shear stress in N/mm2

For FEM calculations, the equivalent stress may be taken as follows:

σ v = , N/mm2
σ x = normal stress, in N/mm2, in x-direction
σ y = normal stress, in N/mm2, in y-direction
τ = shear stress, in N/mm2, in the x-y plane

Indices x and y are coordinates of a two-dimensional Cartesian system in the plane of the considered structural element.

In the case of FEM calculations using shell or plane strain elements, the stresses are to be read from the centre of the individual element. It is to be recognised that in particular at flanges of unsymmetrical girders, the evaluation of stress from the element centre may lead to non-conservative results. Thus, a sufficiently fine mesh is to be applied in these cases. Where shell elements are used, the stresses are to be evaluated at the mid plane of the element.

Stress concentrations are to be considered by examining design details or FE analysis. FEM calculations are to be carried out in accordance with the ShipRight procedure Assessment of Steel Hatch Covers using Finite Element Analysis.

2.4.2 The vertical deflection of primary supporting members due to the vertical weather design load according to Pt 3, Ch 11, 2.3 Load model 2.3.2, is to be not more than 0,0056lg where lg is the greatest span of primary supporting members.
Note Where hatch covers are arranged for carrying containers and mixed stowage is allowed, i.e. a 40’-container stowed on top of two 20’-containers, particular attention should be paid to the deflections of hatch covers. Furthermore the possible contact of deflected hatch covers with in-hold cargo has to be avoided.

For 'tween deck hatch covers not exposed to the vertical weather design load according to Pt 3, Ch 11, 2.3 Load model 2.3.2, the vertical deflection of primary supporting members due to the cargo loads according to Pt 3, Ch 11, 2.3 Load model 2.3.4, Pt 3, Ch 11, 2.3 Load model 2.3.5 and Pt 4, Ch 8, 11.2 Direct calculations is to be not more than 0,007l g where l g is the greatest span of primary supporting members.

2.5 Local net plate thickness

2.5.1 The local net plate thickness, t, in mm, of the hatch cover top plating is not to be less than:

and to be not less than 1 per cent of the spacing of the stiffener or 6 mm, whichever is greater

F p = factor for combined membrane and bending response
= 1,5 in general
= 1,9 , for ≥ 0,8

for the attached plate flange of primary supporting members

s = stiffener spacing, in mm
p = pressure p H and p L, in kN/m2, as defined in Pt 3, Ch 11, 2.3 Load model
σ = maximum normal stress, in N/mm2, of hatch cover top plating, determined according to Figure 11.2.3 Determination of normal stress of the hatch cover plating
σ a = 0,8σ o, in N/mm2
σ0 = minimum yield stress, in N/mm2, of the material

For flange plates under compression, sufficient buckling strength according to Pt 3, Ch 11, 2.11 Buckling strength of hatch cover structures is to be demonstrated.

Figure 11.2.3 Determination of normal stress of the hatch cover plating

2.6 Local plate thickness of hatch covers for wheel loading and helicopter landing

2.6.1 The local gross plate thickness of hatch covers for wheel loading is to comply with Pt 3, Ch 9, 3 Decks loaded by wheeled vehicles.

2.6.2 The local gross plate thickness of hatch covers for helicopter landing is to comply with Pt 3, Ch 9, 5 Helicopter landing areas.

2.7 Lower plating of double skin hatch covers and box girders

2.7.1 The thickness to fulfil the strength requirements is to be obtained from the calculation according to Pt 3, Ch 11, 2.10 Strength calculations under consideration of permissible stresses according to Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1. When the lower plating is taken into account as a strength member of the hatch cover, the net thickness, in mm, of lower plating is to be taken not less than 5 mm. When project cargo is intended to be carried on a hatch cover, the net thickness must not be less than:

t = 0,0065s, in mm
s = stiffener spacing, in mm.

Note Project cargo means especially large or bulky cargo lashed to the hatch cover. Examples are parts of cranes or wind power stations, turbines, etc. Cargoes that can be considered as uniformly distributed over the hatch cover, e.g. timber, pipes or steel coils, need not be considered as project cargo.

When the lower plating is not considered as a strength member of the hatch cover, the thickness of the lower plating is to be specially considered.

2.8 Net scantling of secondary stiffeners

2.8.1 The net section modulus, Z, and net shear area, As, of uniformly loaded hatch cover stiffeners constrained at both ends is not to be less than:
Z = for design load according to Pt 3, Ch 11, 2.3 Load model 2.3.2
Z = for design load according to Pt 3, Ch 11, 2.3 Load model 2.3.4
As = for design load according to Pt 3, Ch 11, 2.3 Load model 2.3.2
As = for design load according to Pt 3, Ch 11, 2.3 Load model 2.3.4
where
= secondary stiffener span, in metres, to be taken as the spacing, in metres, of primary supporting members or the distance between a primary supporting member and the edge support, as applicable
s = secondary stiffener spacing, in mm
p = pressure p H and p L, in kN/m2, as defined in Pt 3, Ch 11, 2.3 Load model 2.3.2 and Pt 3, Ch 11, 2.3 Load model 2.3.4 respectively.
σo = minimum yield stress, in N/mm2, of the material, see Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1

For secondary stiffeners of lower plating of double skin hatch covers, requirements mentioned above are not applicable due to the absence of lateral loads.

The net thickness, in mm, of the stiffener web, except of u-beams/trapeze stiffeners, is to be taken not less than 4 mm.

2.8.2 The net section modulus of the secondary stiffeners is to be determined, based on an attached plate width assumed equal to the stiffener spacing.

2.8.3 For flat bar secondary stiffeners and buckling stiffeners, the ratio h/t w is to be not greater than 15k 0,5

where
h = height of the stiffener
t w = net thickness of the stiffener
k = 235/σ o.

2.8.4 Stiffeners parallel to primary supporting members and arranged within the effective breadth according to Pt 3, Ch 11, 2.10 Strength calculations must be continuous when crossing primary supporting members and may be considered when calculating the cross-sectional properties of primary supporting members. It is to be verified that the combined stress of those stiffeners, induced by the bending of primary supporting members and lateral pressures, does not exceed the permissible stresses according to Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1. The requirements of this paragraph are not applied to stiffeners of lower plating of double skin hatch covers if the lower plating is not considered as strength member.

2.8.5 For hatch cover stiffeners under compression, sufficient safety against lateral and torsional buckling according to Pt 3, Ch 11, 2.15 Lateral buckling of secondary stiffeners and Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners is to be verified.

2.8.6 For hatch covers subject to wheel loading or point loads, stiffener scantlings are to be determined under consideration of the permissible stresses according to Pt 3, Ch 9, 3 Decks loaded by wheeled vehicles or Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1, as applicable.

2.8.7 For hatch covers subject to helicopter landing, stiffener gross scantlings are to comply with Pt 3, Ch 9, 5 Helicopter landing areas.

2.9 Net scantling of primary supporting members

2.9.1 Scantlings of primary supporting members are obtained from calculations according to Pt 3, Ch 11, 2.10 Strength calculations, under consideration of permissible stresses according to Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1.

2.9.2 For all components of primary supporting members, sufficient safety against buckling must be verified according to Pt 3, Ch 11, 2.11 Buckling strength of hatch cover structures to Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners. For biaxial compressed flange plates, this is to be verified within the effective widths according to Pt 3, Ch 11, 2.14 Effective width of top and lower hatch cover plating 2.14.1.

2.9.3 The net thickness, t, in mm, of webs of primary supporting members is not to be less than:

  1. 0,0065s, in mm

  2. 5 mm

where

s = stiffener spacing, in mm.

2.9.4 Scantlings of edge girders (skirt plates) are obtained from the calculations according to Pt 3, Ch 11, 2.10 Strength calculations, under consideration of permissible stresses according to Pt 3, Ch 11, 2.4 Allowable stress and deflection 2.4.1.

2.9.5 The net thickness, t, in mm, of the outer edge girders exposed to wash of sea is not to be less than the largest of the following values:

  1. 0,0158s

  2. 0,0085s mm

  3. 5 mm

where

p A = horizontal pressure, as defined in Pt 3, Ch 11, 2.3 Load model 2.3.3
s = stiffener spacing, in mm.

2.9.6 The stiffness of edge girders is to be sufficient to maintain adequate sealing pressure between securing devices. The moment of inertia, in cm4, of edge girders is not to be less than:

= 6q s SD 4
q = packing line pressure, in N/mm, minimum 5 N/mm
s SD = spacing, in metres, of securing devices.

2.10 Strength calculations

2.10.1 Strength calculation for hatch covers may be carried out by using either grillage analysis or FEM. Double skin hatch covers or hatch covers with box girders are to be assessed using FEM, see Pt 3, Ch 11, 2.10 Strength calculations 2.10.3. See also Pt 3, Ch 11, 2.7 Lower plating of double skin hatch covers and box girders for requirement of lower plqting of double skin hatch covers and box girders.

2.10.2 The effective cross-sectional properties for calculation by grillage analysis are to be determined considering the effective breadth. Cross-sectional areas of secondary stiffeners parallel to the primary supporting member under consideration within the effective breadth can be included, see Figure 11.2.5 Stiffening parallel to web of primary supporting member. The effective breadth of plating, e m, of primary supporting members is to be determined according to Table 11.2.3 Effective breadth e m of plating of primary supporting members , considering the type of loading. Special calculations may be required for determining the effective breadth of one-sided or non-symmetrical flanges. The effective cross-sectional area of plates is not to be less than the cross-sectional area of the face-plate. For flange plates under compression with secondary stiffeners perpendicular to the web of the primary supporting member, the effective width is to be determined according to Pt 3, Ch 11, 2.14 Effective width of top and lower hatch cover plating 2.14.1.

Table 11.2.3 Effective breadth e m of plating of primary supporting members

/e 0 1 2 3 4 5 6 7 ≥8
e m1/e 0 0,36 0,64 0,82 0,91 0,96 0,98 1,00 1,00
e m2/e 0 0,20 0,37 0,52 0,65 0,75 0,84 0,89 0,90
Symbols
e m1 is to be applied where primary supporting members are loaded by uniformly distributed loads or else by no fewer than six equally spaced single loads
e m2 is to be applied where primary supporting members are loaded by three or fewer single loads. Intermediate values may be obtained by direct interpolation
length of zero-points of bending moment curve:
  = 0 for simply supported primary supporting members
  = 0,60 for primary supporting members with both ends constrained
where  
0 is the unsupported length of the primary supporting member
e width of plating supported, measured from centre to centre of the adjacent unsupported fields

2.10.3 FEM calculations are to be done in accordance with the ShipRight SDA Procedure, Assessment of Steel Hatch Covers Using Finite Element Analysis.

2.11 Buckling strength of hatch cover structures

2.11.1 For hatch cover structures, sufficient buckling strength is to be demonstrated.

a = length of the longer side of a single plate field, in mm
b = breadth of the shorter side of a single plate field, in mm
α = aspect ratio of single plate field
= a/b
n = number of single plate field breadths within the partial or total plate field
t = net plate thickness, in mm
σx = membrane stress, in N/mm2, in x-direction
σy = membrane stress, in N/mm2, in y-direction
τ = shear stress, in N/mm2, in the x-y plane
E = modulus of elasticity, in N/mm2, of the material
= 2,06 x 105 N/mm2 for steel
σo = minimum yield stress, in N/mm2, of the material.

Compressive and shear stresses are to be taken positive, tension stresses are to be taken negative.

If stresses in the x- and y-direction already contain the Poisson effect (calculated using FEM), the following modified stress values may be used. Both stresses σ x * and σ y * are to be compressive stresses, in order to apply the stress reduction according to the following formulae.

σx *, σy * = stresses containing the Poisson effect where compressive stress fulfils the condition
σy * < 0,3σx *, then σy = 0 and σx = σx *
where compressive stress fulfils the condition
σx * < 0,3σy *, then σx = 0 and σy = σy *
F1 = correction factor for boundary condition at the longitudinal stiffeners according to Table 11.2.4 Correction factor F 1
σe = reference stress, in N/mm2, taken equal to
= 0,9E
ψ = edge stress ratio taken equal to
=

where

σ1 = maximum compressive stress
σ2 = minimum compressive stress or tension stress
S = safety factor (based on net scantling approach), taken equal to
= 1,25 for hatch covers when subjected to the vertical weather design load according to Pt 3, Ch 11, 2.3 Load model 2.3.2
= 1,10 for hatch covers when subjected to loads according to Pt 3, Ch 11, 2.3 Load model 2.3.3 and Pt 4, Ch 8, 11.2 Direct calculations
λ = reference degree of slenderness, taken equal to:
=

Table 11.2.4 Correction factor F 1

Stiffeners sniped at both ends 1,00  
Guidance values, see
Note 1, where both ends
are effectively connected
to adjacent structures
1,05 for flat bars
1,10 for bulb sections
1,21 for angle and tee-sections
1,30 for u-type sections, see Note 2, and girders of high rigidity
An average value of F1, is to be used for plate panels having different edge stiffeners

Note 1. Exact values may be determined by direct calculations.

Note 2. A higher value, but not greater than 2,0, may be taken if it is verified by a buckling strength check of the partial plate field using non-linear FEA. The calculations are to be submitted to LR for approval.

Table 11.2.5 Coefficients e 1, e 2, e 3 and factor B

Exponents e 1 to e 3 and factor B Plate panel
e 1 1 + κ x 4
e 2 1 + κ y 4
e 3 1 + κ x κ y κ τ 2
B
σ x and σ y positive (compression stress)
(κ x κ y)5

B

σ x or σ y negative (tension stress)

1

2.11.2 Proof is to be provided that the following condition is complied with for the single plate field a b:

The first two terms and the last term of the above condition shall not exceed 1,0.

The reduction factors κ x, κ y and κ τ are given in Table 11.2.6 Buckling and reduction factors for plane elementary plate panels.

Where σ x ≤ 0 (tension stress), κ x = 1,0.

Where σ y ≤ 0 (tension stress), κ y = 1,0.

The exponents e 1, e 2 and e 3 as well as the factor B are to be taken as given by Table 11.2.5 Coefficients e 1, e 2, e 3 and factor B .

Table 11.2.6 Buckling and reduction factors for plane elementary plate panels

Buckling load case Edge stress ratio ψ Asp. ratio
Buckling factor K Reduction factor κ
1 1 ≥ ψ ≥ 0 α ≥ 1
κx = 1 for λ ≤ λc
0 > ψ > –1 K = 7,63 – ψ (6,26 – 10ψ)
ψ ≤ –1 K = 5,975 (1 – ψ)2 c = (1,25 – 0,12ψ) ≤ 1,25
2 1 ≥ ψ ≥ 0 α ≥ 1
c = (1,25 – 0,12ψ) ≤ 1,25
    for λ < λ c
    0 > ψ > –1 1 ≤ α ≤ 1,5
R = 0,22 for λλ c
   
   
    α > 1,5
λ p 2 = λ 2 – 0,5 for 1 ≤ λ p 2 ≤ 3
   
    ψ ≤ –1
   
3 1 ≥ ψ ≥ 0 α > 0
κ X = 1 for λ ≤ 0,7
0 > ψ ≥ –1
for λ > 0,7
4 1 ≥ ψ ≥ –1 α > 0
5   K = K τ κ τ = 1 for λ ≤ 0,84
α ≥ 1
for λ > 0,84
    0 < α < 1
Explanations for boundary conditions plate edge free
plate edge simply supported

2.12 Webs and flanges of primary supporting members

2.12.1 For non-stiffened webs and flanges of primary supporting members, sufficient buckling strength, as for the hatch cover top and lower plating, is to be demonstrated according to Pt 3, Ch 11, 2.11 Buckling strength of hatch cover structures 2.11.2.

2.13 Longitudinal and transverse secondary stiffeners

2.13.1 It is to be demonstrated that the continuous longitudinal and transverse stiffeners of partial and total plate fields comply with the conditions set out in Pt 3, Ch 11, 2.15 Lateral buckling of secondary stiffeners and Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners. For u-type stiffeners, the verification of torsional buckling strength according to Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners can be omitted. Single-sided welding is not permitted for secondary stiffeners except for u-type stiffeners.

2.14 Effective width of top and lower hatch cover plating

2.14.1 For demonstration of buckling strength according to Pt 3, Ch 11, 2.15 Lateral buckling of secondary stiffeners and Pt 3, Ch 11, 2.16 Torsional buckling of secondary stiffeners, the effective width of plating may be determined by the following formulae:

b m = κx b for longitudinal stiffeners
a m = κy a for transverse stiffeners

see also Figure 11.2.4 General arrangement of panel.
The effective width of plating is not to be taken greater than the value obtained from Pt 3, Ch 11, 2.10 Strength calculations 2.10.2.
The effective width e' m of stiffened flange plates of primary supporting members may be determined as follows:

(a) Stiffening parallel to web of primary supporting member:

  • b < e m
e' m = n b m
n = integer number of stiffener spacings b inside the effective breadth e m according to Pt 3, Ch 11, 2.10 Strength calculations 2.10.2
=

(b) Stiffening perpendicular to web of primary supporting member:

  • ae m
e' m = n a m < e m
n =
e = width of plating supported according to Pt 3, Ch 11, 2.10 Strength calculations 2.10.2

For be m or a < e m, respectively, b and a are to be exchanged.

a m and b m for flange plates are in general to be determined for ψ = 1.

Scantlings of plates and stiffeners are in general to be determined according to the maximum stresses σx(y) at webs of primary supporting member and stiffeners, respectively. For stiffeners with spacing b under compression arranged parallel to primary supporting members, no value less than 0,25σo shall be inserted for σx(y=b).

The stress distribution between two primary supporting members can be obtained by the following formula:

σx(y) =
where
c 1 =
c 2 =
e m1 = proportionate effective breadth e m1 or proportionate effective width e m1’ of primary supporting member 1 within the distance e, as appropriate
e m2 = proportionate effective breadth e m2 or proportionate effective width e m2 ’ of primary supporting member 2 within the distance e, as appropriate
σx1, σx2 = normal stresses in flange plates of adjacent primary supporting member 1 and 2 with spacing e, based on cross-sectional properties considering the effective breadth or effective width, as appropriate
y = distance of considered location from primary supporting member 1

Shear stress distribution in the flange plates may be assumed linearly.

Figure 11.2.4 General arrangement of panel

Figure 11.2.5 Stiffening parallel to web of primary supporting member

Figure 11.2.6 Stiffening perpendicular to web of primary supporting member

2.15 Lateral buckling of secondary stiffeners

2.15.1 The secondary stiffeners are to comply with the following criteria:

where
σa = uniformly distributed compressive stress, in N/mm2, in the direction of the stiffener axis
σa = σx for longitudinal stiffeners
σa = σy for transverse stiffeners
σb = bending stress, in N/mm2, in the stiffener
=
M 0 = bending moment, in Nmm, due to the deformation w of stiffener, taken equal to:
M 0 =
M 1 = bending moment, in Nmm, due to the lateral load p equal to:
M 1 = for longitudinal stiffeners
M 1 = for transverse stiffeners
  • n is to be taken equal to 1 for ordinary transverse stiffeners
p = lateral load, in kN/m2
F Ki = ideal buckling force, in N, of the stiffener
F Kix = for longitudinal stiffeners
F Kiy = for transverse stiffeners
x, y = net moments of inertia, in cm4, of the longitudinal or transverse stiffener, including effective width of attached plating according to Pt 3, Ch 11, 2.14 Effective width of top and lower hatch cover plating 2.14.1. x and y are to comply with the following criteria:
p z = nominal lateral load, in N/mm2, of the stiffener due to σx, σy and τ
p zx = for longitudinal stiffeners
p zy = for transverse stiffeners
σxl =
c x, c y = factor taking into account the stresses perpendicular to the stiffener's axis and distributed variably along the stiffener's length
= 0,5 (1 + ψ) for 0 ≤ ψ ≤ 1
=
A x, A y = net sectional area, in mm2, of the longitudinal or transverse stiffener, respectively, without attached plating
τ 1 =
  • for longitudinal stiffeners:
  • for transverse stiffeners:
w = w 0 + w 1
w 0 = assumed imperfection, in mm

NOTE

For stiffeners sniped at both ends, w 0 must not be taken less than the distance from the mid point of plating to the neutral axis of the profile, including effective width of plating.

w 1 = deformation of stiffener, in mm, at midpoint of stiffener span due to lateral load p

In the case of uniformly distributed load, the following values for w 1 may be used:

w 1 = for longitudinal stiffeners
w 1 = for transverse stiffeners
c f = elastic support provided by the stiffener, in N/mm2
  1. For longitudinal stiffeners:

    c fx =
    c px =
    c xa = for a ≥ 2b
    c xa = for a < 2b
  2. For transverse stiffeners:

    c fy =
    c py =
    c ya = for n b ≥ 2a
    c ya = for n b < 2a
    c s = factor accounting for the boundary conditions of the transverse stiffener
    = 1,0 for simply supported stiffeners
    = 2,0 for partially constrained stiffeners
    Z st = net section modulus of stiffener (longitudinal or transverse), in cm3, including effective width of plating according to Pt 3, Ch 11, 2.14 Effective width of top and lower hatch cover plating 2.14.1.

    If no lateral load p is acting, the bending stress σb is to be calculated at the mid point of the stiffener span for that fibre which results in the largest stress value. If a lateral load p is acting, the stress calculation is to be carried out for both fibres of the stiffener's cross-sectional area (if necessary for the biaxial stress field at the plating side).

2.16 Torsional buckling of secondary stiffeners

2.16.1 The longitudinal secondary stiffeners are to comply with the following criteria:

where
κ T = coefficient taken equal to:
κ T = 1,0 for λT ≤ 0,2
κ T =
Φ = 0,5 (1 + 0,21 (λ T – 0,2) + λ T 2)
λ T = reference degree of slenderness taken equal to:
λ T =
σKiT =

For P, T, ω, see Figure 11.2.7 Dimensions of stiffener and Table 11.2.7 Moments of inertia

P = net polar moment of inertia of the stiffener, in cm4, related to the point C
T = net St.Venant's moment of inertia of the stiffener, in cm4
ω = net sectorial moment of inertia of the stiffener, in cm6, related to the point C
= degree of fixation taken equal to:
=
h w = web height, in mm
t w = net web thickness, in mm
b f = flange breadth, in mm
t f = net flange thickness, in mm
A w = net web area equal to: A w = h w t w
A f = net flange area equal to: A f = b f t f
e f =
b = stiffener spacing, in mm
t = local net plate thickness of the attached plate, in mm.

Figure 11.2.7 Dimensions of stiffener

Table 11.2.7 Moments of inertia

Section P T ω
Flat bar
Sections with bulb or flange

for bulb and angle sections:

for tee sections:


2.16.2 For transverse secondary stiffeners loaded by compressive stresses and which are not supported by longitudinal stiffeners, sufficient torsional buckling strength is to be demonstrated analogously in accordance with this sub-Section.

2.17 Pontoon covers

2.17.1 The structural assessment of pontoon covers, as defined in Pt 3, Ch 11, 1.1 Application 1.1.5.(b), is to be carried out by direct calculations, which are to be submitted for approval, using the minimum design pressures acting on the hatch covers defined in Table 11.2.8 Pontoon cover minimum design pressures. The permissible stress, deflection and buckling criteria are given in Table 11.2.10 Steel pontoon cover permissible stress, deflection and buckling criteria.

Table 11.2.8 Pontoon cover minimum design pressures

For ships of 100 m in length and above:
(a) Position 1 hatch covers located in the forward quarter of the ship's length shall be designed for wave pressures at the forward perpendicular, calculated from the following equation:
  Minimum design pressure, p = 49,05 + 9,81 (L H–100)a in kN/m2 where
  L H is L for ships of not more than 340 m but not less than 100 m in length and equal to 340 m for ships of more than 340 m in length:
a = 0,0074 for Type B freeboard ships
= 0,0363 Ships assigned reduced freeboard
  The pressure, p, is to be reduced linearly to 34,3 kN/m2 at the end of the forward quarter's length, as shown in Table 11.2.9 Summary of pontoon cover minimum design pressures
  The design pressure used for each hatch cover panel shall be that determined at its mid point location:
(b) All other position 1 hatch covers shall be designed to 34,3 kN/m2
(c) Position 2 hatch covers shall be designed to 25,5 kN/m2
(d) Where a position 1 hatchway is located at least one superstructure standard height higher than the freeboard deck, it may be designed to 34,3 kN/m2
For ships 24 m in length:
(a) Position 1 hatch covers located in the forward quarter of the ship's length shall be designed for wave pressures of 23,8 kN/m2 at the forward perpendicular and reduced linearly to 19,6 kN/m2 at the end of the forward quarter's length, as shown in Table 11.2.9 Summary of pontoon cover minimum design pressures.
The design pressure used for each hatch cover panel shall be that determined at its mid point location
(b) All other position 1 hatch covers shall be designed to 19,6 kN/m2
(c) Position 2 hatch covers shall be designed to 14,7 kN/m2
(d) Where a position 1 hatchway is located at least one superstructure standard height higher than the freeboard deck, it may be designed to 19,6 t/m2
For ships between 24 m and 100 m in length, and for positions between FP and 0,25L, wave pressures shall be obtained by linear interpolation of the values shown in Table 11.2.9 Summary of pontoon cover minimum design pressures

Table 11.2.9 Summary of pontoon cover minimum design pressures

Deck location Longitudinal position
  FP 0,25L Aft of 0,25L
L>100 m
Freeboard deck Equation given in Table 11.2.8 Pontoon cover minimum design pressures 34,3 kN/m2 34,3 kN/m2
Superstructure deck 34,3 kN/m2 25,5 kN/m2
  L =100 m
Freeboard deck 49,05 kN/m2 34,3 kN/m2 34,3 kN/m2
Superstructure deck 34,3 kN/m2 25,5 kN/m2
  L=24 m
Freeboard deck 23,84 kN/m2 19,6 kN/m2 19,6 kN/m2
Superstructure deck 19,6 kN/m2 14,7 kN/m2

Table 11.2.10 Steel pontoon cover permissible stress, deflection and buckling criteria

Location Permissible bending
stress, N/mm2
Permissible shear stress,
N/mm2
Permissible deflection
metres
Weather deck – Positions 1 and 2 0,68 σo 0,39 σo 0,0044 l0
Buckling requirements
Symbols
b = length of panel (longer panel dimension), in mm, in transverse direction, see Figure 11.2.8 Cover with stiffening fitted normal to the axis of primary bending
s = spacing of webs and stiffeners (shorter panel dimension), in mm
t = thickness of plating, in mm
σac = corrected critical buckling stress, in N/mm2
σb = the compressive bending stress, in N/mm2, in the steel cover plating, calculated by taking the cover as a loaded beam simply supported at its ends
σc = critical buckling stress of panel, in N/mm2
σo = yield stress of cover plating material, in N/mm2
σc =
σac =
(a) Where primary bending stress acts on longer panel edge b, see Figure 11.2.8 Cover with stiffening fitted normal to the axis of primary bending:
  where
  Where primary bending stress acts on shorter panel edge s:
  where
  If σc > 0,5 σo, then corrected value σac is used
  It is recommended that
(b) Where covers are stiffened in two directions by a grillage formation, buckling checks are to be carried out as per (a) above for bending stresses acting on both the longer and shorter edges of the panel
For the derivation of the section modulus for primary members, an effective width of plating to achieve a balanced section is to be adopted
However, a greater width of plating in accordance with Pt 3, Ch 3, 3.2 Geometric properties of section may be adopted where this is suitably stiffened in the directions being considered from the buckling aspect

Figure 11.2.8 Cover with stiffening fitted normal to the axis of primary bending

2.17.2 The gross thickness of the plating of steel pontoon covers is to be not less than the greater of:

  1. t = 0,01s mm

  2. t = 6,0 mm as required by Table 11.2.8 Pontoon cover minimum design pressures

where
s = stiffener spacing in mm
t = thickness as required by Pt 3, Ch 11, 2.17 Pontoon covers 2.17.1.

2.17.3 The gross scantlings of steel pontoon cover primary and secondary webs or stiffeners are to be not less than would be required to satisfy the requirements of Table 11.2.11 Steel pontoon cover webs and stiffeners. Alternatively, scantlings may be determined by direct calculations, which are to be submitted for approval. In no case are the stresses and deflections given in Table 11.2.10 Steel pontoon cover permissible stress, deflection and buckling criteria to be exceeded.

Table 11.2.11 Steel pontoon cover webs and stiffeners

Symbols Primary and secondary stiffening requirements
A s = shear area, in cm2
K = higher tensile steel factor, see Pt 3, Ch 2, 1.2 Steel
K 1 = 1281
C 1 = 696
0 = moment of inertia at mid-span, in cm4
1 = moment of inertia at supports, in cm4

where

1 > 0,05 0

l0 = unsupported span, in metres, measured as shown in Figure 11.2.9 Diagrammatic profile of web or stiffener or portable beam
l1 = proportion of the span, in metres, measured as shown in Figure 11.2.9 Diagrammatic profile of web or stiffener or portable beam. The depth and face area over the remainder of the span is assumed to be constant
p = minimum design pressure, in kN/m2, acting on the hatch covers as defined in Table 11.2.8 Pontoon cover minimum design pressures
Z 0 = section modulus at mid-span, in cm3
Z 1 = section modulus at supports, in cm3
C H =
K H =
but not less than 1,0. To be specially considered when discontinuities in area of face material occur
Z 0 =
0 =
A s =

Note Where the ends of the secondary panel stiffeners are effectively bracketed or continuous, the values of modulus and inertia of the secondary panel stiffeners may be reduced respectively by 33% and 80%.

 

Figure 11.2.9 Diagrammatic profile of web or stiffener or portable beam


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