Section
3 Loads and factors
3.1 General
3.1.1 This Section describes and defines the loads considered necessary and relevant to be
applied to an OPTS as a minimum.
3.1.3 Loads which are a result of any operation modes or designs of the individual OPTS
which might not be detailed in this Section shall also be considered. Such
additional loads are required to be agreed with LR prior to commencing of the
project.
3.1.5 The following in-service and out-of-service modes are to be considered for an OPTS,
as a minimum:
- stowage (out-of-service);
- pre-operation phase (in-service);
- normal operation (in-service);
- post-operation phase (in-service);
- emergency and failure modes; and
- other modes depending on the special design of the OPTS, e.g. in-field
transit.
The various modes are further described in the following paragraphs
Ch 1, 3.1 General 3.1.6 to Ch 1, 3.1 General 3.1.11.
3.1.6 During stowage the system is to be subjected to the following loads, as a
minimum:
- dead loads;
- loads due to static and dynamic stowage specific mothership inclinations acting
on the OPTS;
- inertia loads due to stowage specific mothership motions (i.e. vertical and
horizontal accelerations) acting on the OPTS;
- stowage specific securing or restraining forces applied by means of system
internal or external lashing devices;
- wind and other environmental effects (e.g. green sea); and
- snow and ice.
3.1.7 In the pre-operation phase the OPTS is usually released from its stowage
arrangements. The following loads shall be considered in the pre-operation phase as
a minimum:
- dead loads;
- personnel related SWLP and/or
UDLP acting on structure, as applicable;
- cargo related SWLCG, as applicable;
- loads due to static and dynamic mothership inclinations affecting
the OPTS and its SWLP and/or UDLP acting on
structure, as applicable;
- loads due to static and dynamic mothership inclinations affecting the
SWLCG, as applicable;
- wind forces and environmental effects (e.g. green sea);
- loads in operational phases where the motion compensation is inactive or
non-existent:
- Inertia loads due to mothership motions (e.g. vertical and horizontal
accelerations) applied to the SWLP, and/or
UDLP acting on structure, as applicable;
- Inertia loads due to mothership motions (e.g. vertical and horizontal
accelerations) applied to the OPTS and acting on all components of the
OPTS structure, as applicable; and
- Inertia loads due to mothership accelerations (vertical and horizontal)
affecting the SWLCG;
- loads in operational phases where the motion compensation is active;
- Inertia forces due to accelerations caused by the compensation system (e.g. due
to uncompensated motion or residual accelerations caused by not fully effective
motion compensation) acting on all SWL, UDL and OPTS structure;
- forces due to OPTS movements, such as slewing, telescoping and luffing;
- snow and ice when considered relevant; and
- internal loads in the various components of the system, e.g. wire rope line pull
for telescoping.
3.1.8 During normal offshore personnel transfer operations, the system shall be subjected
to the following loads which are to be considered as a minimum:
- Dead loads;
- personnel SWLP and/or UDLP;
- cargo SWLCG as applicable;
- loads due to static and dynamic mothership inclinations acting on the OPTS and
its SWLP, UDLP and
SWLCG;
- wind forces and environmental effects;
- inertia loads due to mothership accelerations (vertical and
horizontal) acting on the ST-P system type OPTS and its
SWLP, UDLP and
SWLCG;
- inertia forces due to accelerations caused by the compensation
system (e.g. due to residual accelerations caused by not fully effective motion
compensation) for ST-A and ST-H system type OPTS;
- forces due to OPTS movements, such as slewing, telescoping and luffing;
- defined contact loads, e.g. from the gangway tip pushing with a defined pre-load
against the target structure as specified by the designer/manufacturer;
- snow and ice when considered relevant; and
- internal loads in the various components of the system, e.g. wire rope line pull
for telescoping.
3.1.9 Environmental conditions which result in green sea or any other wave loads hitting
the gangway are not expected to occur during normal operation of the OPTS.
3.1.10 The post-operation phase is considered similar to the pre-operation
phase in reverse order. In case the post-operation phase has special operational
characteristics, any resulting loads which are not given in Ch 1, 3.1 General 3.1.7 shall be taken into consideration.
Personnel on the gangway or in the personnel containment are not expected during
pre- or post-operation.
3.1.11 Other in-service or out-of-service modes may need to be considered depending on the
individual design and/or environmental and/or local conditions of the OPTS.
3.1.12 The design analysis of the OPTS shall cover all geometric configurations and
associated loading conditions.
3.1.13 All loads for the OPTS shall be associated with the mothership specific accelerations
which are to be based on the location of the OPTS on the mothership and the
significant wave heights. In case the mothership is not defined, a design envelope
shall be defined which includes all loads which are relevant for the design of the
OPTS. For each individual project it is to be ensured that this design envelope is
not exceeded.
3.1.14 Where components (e.g. winches, hydraulic cylinders) are designed for a specific
design envelope (i.e. minimum and maximum, as applicable, nominal static and dynamic
interface loads), it is to be ensured that such design envelope loads are always
equal or above the OPTS specific design interface loads.
3.1.15 The design life time for the OPTS shall be defined by the Owner/Operator but shall be
taken as a minimum of 20 years. Appropriate fatigue calculations in accordance with
a recognised National and International Standard shall be carried out for critical
welds, parts and components in order to ensure that the desired life time will be
reached. In special cases longer or shorter design life times may be agreed between
the Owner/Operator, designer/manufacturer and LR.
3.1.16 Unless specified otherwise by the manufacturer, the design life of components which
are subject to wear may be taken as 5 years and regular maintenance is to be
ensured. The maintenance procedures need to ensure that components are replaced
before a critical state is reached.
3.1.17 The co-ordinate system for the OPTS may be defined as follows:
- Origin: The origin may be taken at the location of the heel pin of the OPTS or a
similar location depending on the individual design.
- X-axis: May be taken towards the longitudinal direction of the gangway or
personnel containment where the positive direction is defined as ‘from gangway
heel to gangway tip’.
- Y-axis: May be taken as the transverse direction of the gangway or personnel
containment.
- Z-axis: May be taken as the vertical direction of the gangway or personnel
containment where the positive direction is defined as ‘upwards’.
For an example of a co-ordinate system, see
Figure 1.3.1 Examples of principal loads acting on an OPTS.
3.2 Dead load
3.2.1 The dead load of all structure, components, parts and arrangements is to be
considered as its nominal weight. The nominal weight may be the conservatively
calculated (i.e. use of negative plate thickness tolerances) or measured weight.
3.2.2 The dead load of travelling cargo trolleys is to be considered as part of the live
load, i.e. SWLCG.
3.2.3 The dead load of fixed cargo baskets is to be considered as part of the dead
load.
3.2.4 The dead load is to be enhanced by the applicable risk coefficient as defined in
Ch 1, 3.8 Risk coefficient
in all load cases related to the lifting and transfer of persons.
3.3 Safe Working Load
3.3.1 For OPTS where the access is restricted (A-GR) the SWLP,n shall be
applied. In case the OPTS is also used for cargo handling on the gangway the
SWLCG is to be considered in addition.
3.3.2 The Safe Working Load, SWLP,n is to be taken as:
where
WP
|
= |
given weight per person of at least 120 kg which includes
light equipment of up to 10 kg. |
m |
= |
number of persons simultaneously using the OPTS under a
controlled or restricted access regime. |
n |
= |
nth location of SWLP on
the gangway or in the personnel containment. |
Note : The above definition of the
SWL includes cases where m persons are moving along the
gangway simultaneously at n locations.
If equipment heavier than 10 kg needs to be carried by the personnel,
the value for WP shall be adjusted to account for the higher
weight. The limits according to labour law for persons carrying weight without
supporting aids need to be complied with.
An emergency load of SWLP.emergency =360 kg shall be
applied at the most unfavourable location on the gangway or personnel containment.
This is considered to be equivalent to a minimum of two persons and a person on a
stretcher. If the personnel containment is large enough to accommodate two persons
and a person on a stretcher, this load shall be taken into account for a personnel
containment type OPTS. Alternatively, the personnel containment specific emergency
load SWLP.emergency shall be applied if this load is beyond 360
kg.
3.3.3 All SWLP and SWLCG loads shall be applied at
unfavourable positions (e.g. causing maximum bending moments) and assuming
unfavourable support conditions (e.g. cantilever position, supported at both ends,
etc.) which may occur during in-service conditions.
3.3.4 If the OPTS is foreseen to be used in cases of emergency evacuation, the below
defined UDLP shall be applied as a design load and not the
SWLP.
3.3.5 Where the OPTS is also used as a conventional offshore crane with or without handling
of personnel, the SWLC and SWLM are to be
defined.
3.3.6 The above Safe Working Loads SWLP,
SWLP.n, SWLP.emergency and
SWLM are to be enhanced by the applicable risk coefficient as
defined in Ch 1, 3.8 Risk coefficient.
3.4 Uniformly Distributed Load
3.4.1 For OPTS where the access is unrestricted (A-GU) an
UDLP shall be applied.
3.4.2 The uniformly distributed load, UDLP, is to be taken
as:
UDLP =360 kg/m2
The above defined UDLP shall also be applied to
waiting zones before entering the actual gangway in case of A-GU type designs.
Consideration may be given to technically justified proposals to apply lower
UDLP figures.
3.4.3 The UDLP shall be partly applied to the gangway
structure where this will lead to a higher utilisation of the OPTS assuming the most
unfavourable support conditions (e.g. cantilever position, supported at both ends,
etc.) possible.
3.4.4 The above uniformly distributed load, UDLP, is to be
enhanced by the applicable risk coefficient as defined in Ch 1, 3.8 Risk coefficient
3.4.5 This above defined Uniformly Distributed Load, UDLP shall be
further increased by the mothership accelerations and loads from any compensated or
uncompensated (residual) motions of the OPTS. The inclinations of the mothership
shall also be taken into consideration.
3.5 Loads on floorings
3.5.1 Floorings are to be designed for the following loads and do not need to be applied
simultaneously:
- Case A: Distributed load of 360 kg/m2; and
- Case B: Local load of 310 kg on any individual member.
3.6 Loads on platforms and walkways
3.6.1 The distributed load on platforms and walkways shall be a minimum of 360
kg/m2 and a concentrated load of 310 kg at the most unfavourable
location on the platform or walkway. These loads do not need to be applied
simultaneously. These loads shall be increased by the mothership accelerations and
loads from any compensated or uncompensated (residual) motions of the OPTS. The
inclinations of the mothership shall also be taken into consideration. These loads
are to be further enhanced by the applicable risk coefficient as defined in Ch 1, 3.8 Risk coefficient.
3.6.2 The distributed load shall be applied to the platform or walkway structure in such a
way that leads to the highest utilisation of the OPTS or platform or walkway
structure. This could mean that the distributed load may only be partly applied to
the OPTS or walkway or platform area.
3.7 Loads on handrails
3.7.1 Handrails and their supporting structure (e.g. guard rails and
stanchions) shall be designed to a minimum distributed load of 51 kg/m without
permanent deformation. This distributed load may be increased by the mothership
accelerations and loads from motions of the OPTS. The inclinations of the mothership
shall also be taken into consideration. This load is further to be enhanced by the
applicable risk coefficient as defined in Ch 1, 3.8 Risk coefficient
3.8 Risk coefficient
3.8.1 To account for the increased risk associated with personnel handling the
following risk coefficients shall be applied for the design of the OPTS:
- for SWLP: γn.SWL = 1,30;
- for UDLP: γn.UDL = 1,60; and
- for dead loads: γn.DL = 1,10.
3.8.2 The above defined risk coefficients shall be used to enhance the values
of the SWL, UDL and dead load and are to be applied for allowable
stress design (ASD) and load and resistance factor design (LRFD).
3.8.3 The risk coefficients shall be applied to all operational and
non-operational loads, including emergency loading conditions, where lifting,
supporting and transfer of personnel is carried out.
3.8.4 Proposals for the application of alternative risk factors will be specially
considered if supported by an acceptable technical justification.
3.9 Hoisting factor
3.10 Duty factor
3.11 Mothership motions and accelerations
3.11.1 Inertia forces acting on the OPTS due to mothership motions shall be specified by the
Owner/Operator for all in-service and out-of-service (e.g. stowed for voyage or
in-field transit) situations. The translational and angular accelerations resulting
from the mothership motions shall be defined for each of the given in-service or
out-of-service significant wave heights and shall also be associated with the
location on the mothership.
3.11.2 If the actual mothership is unknown, and consequently actual accelerations are not
available, the OPTS shall be designed for a given set of maximum accelerations which
shall contribute to the design load envelope.
3.11.3 The residual accelerations as a result of uncompensated mothership motions are to be
considered. The residual component accelerations shall be taken as at least 15 per
cent of the maximum uncompensated component accelerations for the applicable
operational load case and associated significant wave height. If the motion
compensation system cannot achieve less than 15 per cent of the maximum
uncompensated component accelerations the actual residual accelerations are to be
applied in the design calculations. Lower residual accelerations than the minimum of
15 per cent may be applied if it can be demonstrated that those can be reliably
achieved by the system.
3.11.4 Where sinusoidal motions are used to establish design accelerations, the
maximum and residual acceleration calculations should be made for a range of likely
motion periods. Where random motions are used to establish design accelerations, the
maximum acceleration amax shall be taken as 3,72 times the RMS
acceleration, i.e.:
If time domain simulation is used, the RMS accelerations shall be
established over at least 10 minutes full scale simulation time.
where
H1/3 |
= |
significant wave height, in m |
Note For purposes of the calculation
of vessel accelerations according to the above defined methodology, design
significant wave heights H1/3 greater than 4,5 m will be
specially considered.
3.11.6 The vertical and horizontal location of the OPTS and its components shall be taken
into consideration for the application of accelerations, e.g. an OPTS installed at
the stern or bow of the mothership usually results in higher accelerations than an
OPTS installed at midships of the mothership. An OPTS located close to the port side
or starboard side of the mothership will also experience higher accelerations than
an OPTS installed close to the centreline of the mothership.
3.11.7 Any movement of the target unit shall also be taken into consideration where the
gangway or personnel containment may come in contact with the target structure.
Combined accelerations of the mothership and the target unit need to be considered
as applicable (e.g. when the gangway is resting on the target structure in passive
mode). Representative values for the target unit accelerations shall be agreed with
LR.
3.11.8 The performance of mothership stabilisation systems such as anti-roll tanks or
Dynamic Positioning may be included when defining the mothership motions and
accelerations.
3.12 Static inclinations
3.12.1 The static inclinations of the mothership shall be considered for the OPTS.
3.12.2 Static inclinations shall be provided by the Owner/Operator of the
mothership. In the absence of such information the values in Table 1.3.1 Static inclination angles
for different unit types may be applied.
Table 1.3.1 Static inclination angles
for different unit types
OPTS installed on
|
Heel / Trim
|
Mono-hull mothership
|
5,0° / 2,0°
|
Semi-submersible mothership
|
3,0° / 3,0°
|
Fixed unit
|
1,0° / 1,0°
|
3.12.3 As an OPTS is usually capable of slewing around its centreline at the
base structure, load cases shall be considered where the heel and trim angles of the
mothership are combined in a resulting angle δ as per the following equation:
3.12.4 The minimum possible combinations are given in Table 1.3.2 Minimum possible combinations of load angles. In this table pairs of load angles are provided which can
be used for the analysis of the OPTS.
Table 1.3.2 Minimum possible combinations of load angles
Combination No.
|
Load angles
|
α
|
β
|
1
|
+δ
|
0
|
2
|
+heel
|
+trim
|
3
|
+trim
|
+heel
|
4
|
0
|
+δ
|
5
|
-trim
|
+heel
|
6
|
-heel
|
+trim
|
7
|
-δ
|
0
|
8
|
-heel
|
-trim
|
9
|
-trim
|
-heel
|
10
|
0
|
-δ
|
11
|
+trim
|
-heel
|
12
|
+heel
|
-trim
|
3.12.5 The rolling and pitching motions alternate around static heel and trim angles. The
effects of the final maximum static angles of roll and pitch, which include static
heel and trim angles, shall also be taken into consideration.
3.12.6 The load reducing effects of an installed motion compensation system may be
considered. Components of the OPTS which are affected by the load reduction shall be
subjected to a minimum of 15 per cent of the static inclination angles due to
residual inclinations which may not be compensated by the system at all times. Lower
inclinations than the minimum of 15 per cent may be applied if it can be
demonstrated that those can be reliably achieved by the system.
3.13 Dynamic forces due to travelling, slewing, telescoping and luffing
3.13.1 Dynamic forces due to travelling, slewing, telescoping and luffing motions are to be
taken into consideration as applicable to the individual design. Centrifugal forces
due to slewing are also required to be taken into consideration as they may be
significant in active motion compensated systems. Any proposal to omit centrifugal
forces will be specially considered.
3.13.2 The actual speed and acceleration and deceleration times shall be used to determine
the inertia forces.
3.14 Wind
3.14.2 The following design wind speeds shall be applied, as a minimum:
- In-service operation: vIn-service = 20 m/s
- Out-of-service: vOut-of-service = 63 m/s
3.14.3 The design wind speeds as defined in Ch 1, 3.14 Wind 3.14.2 are related to a gust wind
velocity averaged over a period of 3 seconds.
3.15 Stowage
3.15.4 Stowage loads based on model tests or hydrodynamic calculations of the
mothership may also be applied instead of Ch 1, 3.15 Stowage 3.15.2.
3.15.6 The effects of green sea need to be taken into consideration in cases where the
stowage arrangements and location on the mothership may result in significant green
sea loads.
3.15.7 Actual stowage load data as per Ch 1, 3.15 Stowage 3.15.3 or Ch 1, 3.15 Stowage 3.15.4 is to be preferred over
the general method as given in Ch 1, 3.15 Stowage 3.15.2. Due care is to be taken
in cases where the OPTS is not permanently installed on a dedicated mothership. In
such cases, it is to be ensured that the design stowage loads are always greater
than the stowage loads of the actual mothership on which the movable OPTS is
installed.
3.15.8 Alternative proposals to calculate the stowage loads for the OPTS will be specially
considered.
3.15.9 In case in-field transit is considered in the OPTS concept, lower loads corresponding
to the in-field-transit mode may be accepted.
3.16 Emergency scenarios and loads
3.16.1 The risk assessment shall identify and define possible emergency scenarios and
hazards.
3.16.2 Based on the results of the risk assessment (see
Ch 1, 10 Risk assessment) possible emergency loads are to
be developed and defined. Any relevant loading scenarios as a result of the risk
assessment shall be included in the design load cases for the OPTS.
3.16.3 Examples for such scenarios are given, but shall not be limited to the following:
- Single point failure of any single component resulting in emergency loads beyond
those of normal operation or stowage.
- Partial failure of the motion compensation system (e.g. resulting in increased
mothership accelerations).
- Complete failure of the motion compensation system (e.g. resulting in
uncompensated mothership accelerations).
- Control system failure causing the failure of any type of motion compensation
system or other parts of the OPTS.
- Failure of certain system components (e.g. resulting in increased or
uncompensated mothership accelerations).
- Burst of a hydraulic hose causing the pilot operated non-return valve of the
hydraulic cylinder to lock the cylinder rod.
- Exceeding of geometrical design limits, e.g. steel to steel contact of hydraulic
cylinder parts.
- Falling below the minimum specified ambient operating temperature, combined with
the occurrence of impact forces.
- Impact loads at the gangway tip or the personnel containment due to inaccurate
or inadequate operation or failure of components or systems. The applied impact
load shall be at least 25 per cent above the set level of any load limit
sensors, e.g. contact pre-load of the telescopic gangway system, slewing motor
load limit setting, etc.
- Emergency disconnection (lift-off), e.g. due to exceeding of design envelope
(e.g. exceeding of design loads or geometrical design limits, etc.).
- Emergency stop.
- Accidental wave loads or green seas acting on the gangway and/or OPTS structure
during stowage and normal operation.
- Consideration of the 'double angle effect', where the OPTS motion
compensation system might have stopped operating due to a failure or due to an
emergency stop activation in an unfavourable moment resulting in potentially
twice the design mothership inclination the OPTS has been designed for.
- Exceeding of geometrical limitations of the OPTS.
- Rescue of a person on a stretcher.
- Other aspects depending on the design of the OPTS and the risk assessment may
need to be considered.
3.16.5 For ST-A and ST-H system types OPTS, the design analysis in
an emergency case of compensation system failure shall cover all the loads specified
in Ch 1, 3.1 General 3.1.8, however, the
inertia loads due to the mothership accelerations acting on the OPTS dead load and
its SWLP, UDLP and SWLCG shall
be taken as full accelerations without compensation.
3.16.6 If the OPTS has experienced any of the above emergency scenarios and/or loads, the
OPTS is to be taken out of service and shall be thoroughly examined before being put
back into use.
3.17 Snow and ice
3.17.1 In general, the effects of snow and ice loads acting on the OPTS structure do not
need to be considered, except where a particular design or application indicates
that these loads are significant.
3.17.2 If the risk assessment results in the conclusion that in certain areas of the system
the presence of ice will not cause any hazards for personnel (e.g. due to dropped
objects) and equipment, ice may be allowed in such areas. In such cases the load
increasing effects of ice need to be considered.
3.17.3 The effects of snow and ice shall be considered for the calculation of the area
exposed to wind in the stowage load case.
3.17.4 For the stowage load case the loads from snow and ice shall be taken as 400
kg/m3 for snow and as 900 kg/m3 for ice. The minimum
thickness to be considered shall be 100 mm. Alternative proposals for consideration
of snow and ice loads will be specially considered.
3.17.5 The risk (and its mitigation) of ice dropping from the system and its components with
the potential to result in injured personnel needs to be considered in the risk
assessment.
3.18 Temperature effects
3.18.2 Loads resulting from the effects of restraint due to thermal expansion/contraction
shall be considered as applicable.
3.18.3 Hazards originating from temperature effects shall be taken into
consideration. Reference is made to Ch 1, 10 Risk assessment.
3.19 Design loads for components
3.19.1 Components may be designed for their own independent design loads in order to enable
independent certification of such components. It must be ensured that the chosen
design loads are in all cases compatible with the dynamic loads originating from the
actual OPTS design load at the interface with the component. Any dynamic effects
(such as mothership accelerations), risk coefficients and other design factors and
loads are to be taken into account when comparing OPTS design interface load with
the component design load.
3.19.2 The following components have the potential to be considered for their
own design loads, e.g.:
- winches;
- hydraulic cylinders;
- electro-mechanical actuators;
- items of loose gear;
- slewing rings; and
- wire rope sheaves.
Other components will be specially considered.
3.20 System internal forces
3.20.1 System internal forces, such as resistance forces due to friction of sliding and
guiding surfaces between the telescoping and non-telescopic parts of the gangway
shall be taken into consideration. The friction coefficients are usually subjected
to variation, e.g. depending on condition of the lubrication system, etc. Therefore,
the minimum and maximum values of the friction coefficients shall be considered.
3.20.2 Forces due to inertia, such as acceleration and deceleration forces of the telescopic
part of the gangway in the longitudinal direction of the gangway shall also be taken
into consideration.
3.20.3 In order to ensure safe operation, it is usually required that direct contact between
the gangway tip (or the personnel containment structure) and the target structure is
established. The forces due to that direct contact need to be considered in the
system design. The longitudinal contact load shall be based on the residual
inaccuracy of the motion compensation system and the maximum pushing force the
system can apply (e.g. due to telescoping action). The transverse contact force
shall be based on the residual inaccuracy of the motion compensation system and the
maximum slewing moment the system can apply. Alternative proposals for the
application of such contact forces will be considered.
3.21 Contact loads
3.21.1 Contact loads are defined as loads which occur due to the gangway tip or personnel
containment coming into contact with the target unit via the target structure.
3.21.2 Loads due to set pre-loads (e.g. due to predefined contact load from the telescopic
system of the gangway) are to be taken into consideration as operational loads.
3.21.3 Loads due to uncompensated (residual) motion are to be taken into account.
3.21.4 The whole OPTS structure, and particularly the structure at the gangway tip or
personnel containment, is to be designed to resist such contact forces combined with
all other normal operation loads or emergency loads respectively.
3.22 Special loads
3.22.1 Where the OPTS is intended to be used and is designed for special operational or
environmental scenarios which will result in loads in excess of or in addition to
those given in this Section, these loads are required to be taken into
consideration. An example of such a scenario is the use of the OPTS gangway as a
support for items other than personnel or cargo, e.g. fire hoses.
3.22.2 Loads due to wind induced vibrations (commonly known as vortex shedding) may need to
be taken into consideration. The effects of vortex shedding, in particular, where
the exciting frequency is near or matching the eigenfrequency is further to be taken
into consideration. Any effects of possible fatigue damage may need to be
assessed.
3.22.3 Other special loads may need to be considered and may be the result of the risk
assessment.
3.22.4 All scenarios resulting in special loads are required to be described in detail and
shall be agreed with LR.
|