Section 11 Machinery strengthening requirements for navigation in multi-year ice conditions – Ice Classes PC1, PC2, PC3, PC4, PC5, PC6, PC7 and Icebreaker
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Ships, July 2022 - Part 8 Rules for Ice and Cold Operations - Chapter 2 Ice Operations - Ice Class - Section 11 Machinery strengthening requirements for navigation in multi-year ice conditions – Ice Classes PC1, PC2, PC3, PC4, PC5, PC6, PC7 and Icebreaker

Section 11 Machinery strengthening requirements for navigation in multi-year ice conditions – Ice Classes PC1, PC2, PC3, PC4, PC5, PC6, PC7 and Icebreaker

11.1 Application

11.1.1 The contents of this Section apply to main propulsion, steering gear, emergency and essential auxiliary systems essential for the safety of the ship and the survivability of the crew and systems and equipment required by assigned optional classification notations, e.g. navigational equipment associated with the notations NAV1 or IBS.

11.1.2 For PC6 and PC7, the requirements will be considered with respect to compliance with the Finnish - Swedish Ice Class Rules.

11.2 Drawings and particulars to be submitted

11.2.1 The following drawings and particulars to be submitted:

  1. Details of the environmental conditions and the required ice class for the machinery, if different from ship's ice class.

  2. Detailed drawings of the main propulsion machinery. Description of the main propulsion, steering, emergency and essential auxiliaries are to include operational limitations. Information on essential main propulsion load control functions.

  3. Description detailing how main, emergency and auxiliary systems are located and protected to prevent problems from freezing, ice and snow and evidence of their capability to operate in intended environmental conditions.

  4. Calculations and documentation indicating compliance with the requirements of this Section.

11.3 System design

11.3.1 Systems, subject to damage by freezing, are to be drainable.

11.3.2 Single screw vessels classed PC1 to PC5 inclusive are to have means provided to ensure sufficient vessel operation in the case of propeller damage including CP mechanism.

11.4 Materials exposed to sea-water

11.4.1 Materials exposed to sea-water, such as propeller blades, propeller hub and blade bolts are to have an elongation not less than 15 per cent on a test piece the length of which is five times the diameter. Charpy V impact test are to be carried out for other than bronze and austenitic steel materials. Test pieces taken from the propeller castings are to be representative of the thickest section of the blade. An average impact energy value of 20 J taken from three Charpy V tests is to be obtained at minus 10°C.

11.5 Materials exposed to sea-water temperature

11.5.1 Materials exposed to sea-water temperature are to be of steel or other approved ductile material. An average impact energy value of 20 J taken from three tests is to be obtained at minus 10°C.

11.6 Materials exposed to low air temperature

11.6.1 Materials of essential components exposed to low air temperature shall be of steel or other approved ductile material. An average impact energy value of 20 J taken from three Charpy V tests is to be obtained at 10°C below the lowest design temperature. See also the Rules for the Winterisation of Ships, July 2022 .

11.7 Propeller ice interaction

11.7.1 These Rules cover open and ducted type propellers situated at the stern of a vessel having controllable pitch or fixed pitch blades. Ice loads on bow propellers and pulling type propellers are to receive special consideration. The given loads are expected, single occurrence, maximum values for the whole ship's service life for normal operational conditions. These loads do not cover off-design operational conditions, for example when a stopped propeller is dragged through ice. These Rules apply also for azimuthing (geared and podded) thrusters considering loads due to propeller ice interaction. However, ice loads due to ice impacts on the body of azimuthing thrusters are not covered by this Section.

11.7.2 The loads given in Pt 8, Ch 2, 11.7 Propeller ice interaction are total loads (unless otherwise stated) during ice interaction and are to be applied separately (unless otherwise stated) and are intended for component strength calculations only. The different loads given here are to be applied separately.

11.7.3  F b is a force bending a propeller blade backwards when the propeller mills an ice block while rotating ahead. F f is a force bending a propeller blade forwards when a propeller interacts with an ice block while rotating ahead.

11.8 Ice class factors

11.8.1  Table 2.11.1 Propeller ice loads index lists the design ice thickness and ice strength index to be used for estimation of the propeller ice loads.

Table 2.11.1 Propeller ice loads index

Ice Class H ice , in metres S ice S qice
PC1 4,0 1,2 1,15
PC2 3,5 1,1 1,15
PC3 3,0 1,1 1,15
PC4 2,5 1,1 1,15
PC5 2,0 1,1 1,15
PC6 1,75 1,0 1,00
PC7 1,5 1,0 1,00
where
H ice = ice thickness for machinery strength design
S ice = ice strength index for blade ice force
S qice = ice strength index for blade ice torque

11.9 Design ice loads for open propeller

11.9.1 The maximum backward blade force, F b, is to be taken as:

when D < D limit

F b = kN

when DD limit

F b = kN

where

D limit = 0,85 (H ice)1,4
n = the nominal rotational speed in rev/sec (at MCR free running condition) for CP-propeller and 85 per cent of the nominal rotational speed (at MCR free running condition) for a FP-propeller (regardless of driving engine type).

11.9.2  F b is to be applied as a uniform pressure distribution to an area on the back (suction) side of the blade for the following load cases:

  1. Load case 1: from 0,6R to the tip and from the blade leading edge to a value of 0,2 chord length

  2. Load case 2: a load equal to 50 per cent of the F b is to be applied on the propeller tip area outside of 0,9R

  3. Load case 5: for reversible propellers, a load equal to 60 per cent of the F b is to be applied from 0,6R to the tip and from the blade trailing edge to a value of 0,2 chord length.

See load cases 1, 2, and 5 in Table 2.11.4 Load cases for open propeller.

11.9.3 The maximum forward blade force, F f, is to be taken as:

when D < D limit

F f = kN

when DD limit

F f = kN

where

D limit = m
d = propeller hub diameter, in metres
D = propeller diameter, in metres
EAR = expanded blade area ratio
Z = number of propeller blades.

11.9.4  F f is to be applied as a uniform pressure distribution to an area on the face (pressure) side of the blade for the following load cases:

  1. Load case 3: from 0,6R to the tip and from the blade leading edge to a value of 0,2 chord length.

  2. Load case 4: a load equal to 50 per cent of F f is to be applied on the propeller tip area outside of 0,9R.

  3. Load case 5: for reversible propellers a load equal to 60 per cent of F f is to be applied from 0,6R to the tip and from the blade trailing edge to a value of 0,2 chord length.

See load cases 3, 4, and 5 in Table 2.11.4 Load cases for open propeller.

11.9.5 The blade spindle torque, Q smax, around the spindle axis of the blade fitting is to be calculated both for the load cases described in Pt 8, Ch 2, 11.9 Design ice loads for open propeller 11.9.1 and Pt 8, Ch 2, 11.9 Design ice loads for open propeller 11.9.3 for F h and F f. If these spindle torque values are less than the default value given below, the default minimum value is to be used:

Q smax = 0,25F C 0,7 kNm

where

C 0,7 = length of the blade chord at 0,7R radius, in m
F = F h or F f whichever has the greater absolute value.

11.9.6 The maximum propeller ice torque applied to the propeller is to be taken as:

when D < D limit

Q max = kNm

when DD limit

Q max = kNm

where

D limit = 1,81H ice
S qice = ice strength index for blade ice torque
P 0,7 = propeller pitch at 0,7R, in m
= for CP propellers, P 0,7 is to correspond to MCR in bollard condition. If not known, P 0,7 is to be taken as 0,7P 0,7n
P 0,7n = propeller pitch at MCR free running condition
t 0,7 = maximum thickness at 0,7R
n = the rotational propeller speed, in rev/sec, at bollard condition. If not known, n is to be taken as follows: for CP propellers and FP propellers driven by turbine or electric motor = n n
for FP propellers driven by engine = 0,85n n
n n = the nominal rotational speed at MCR, free running condition.

11.9.7 The maximum propeller ice thrust applied to the shaft is to be taken as:

T f = 1,1F t
T b = 1,1F b.

11.10 Design ice loads for ducted propellers

11.10.1 The maximum backward blade force, F b is to be taken as:

when D < D limit

F b =

when DD limit

F b =

where

Dlimit = 4 H ice

11.10.2  F b is to be applied as a uniform pressure distribution to an area on the back side for the following load cases:

  1. Load case 1: on the back of the blade from 0,6R to the tip and from the blade leading edge to a value of 0,2 chord length

  2. Load case 5: for reversible rotation propellers a load equal to 60 per cent of F b is applied on the blade face from 0,6R to the tip and from the blade trailing edge to a value of 0,2 chord length.

See load cases 1 and 5 in Table 2.11.5 Load cases for ducted propeller.

11.10.3 The maximum forward blade force, F f, is to be taken as:

when DD limit

F f = kN

when D > D limit

F f = kN

where

D limit = m.

11.10.4  F f is to be applied as a uniform pressure distribution to an area on the face (pressure) side for the following load cases:

  1. Load case 3: on the blade face from 0,6R to the tip and from the blade leading edge to a value of 0,5 chord length.

  2. Load case 5: a load equal to 60 per cent F f is to be applied from 0,6R to the tip and from the blade leading edge to a value of 0,2 chord length.

See load cases 3 and 5 in Table 2.11.5 Load cases for ducted propeller.

11.10.5 The maximum propeller ice torque, Q max, applied to the propeller is to be taken as:

when DD limit

Q max = kNm

when D > D limit

Q max = kNm

where

D limit = 1,8H ice in metres
n = the rotational propeller speed, in rps, at bollard condition. If not known, n is to be taken as follows: for CP propellers and FP propellers driven by turbine or electric motor = n n
for FP propellers driven by engine = 0,85n n
n n = the nominal rotational speed at MCR at free running condition
P 0,7 = for CP propellers, propeller pitch, P 0,7 is to correspond to MCR in bollard condition. If not known, P 0,7 is to be taken as 0,7P 0,7n
P 0,7n = propeller pitch at MCR free running condition.

11.10.6 The spindle torque for CP-mechanism design, Q smax, around the spindle axis of the blade fitting is to be calculated for the load case described in Pt 8, Ch 2, 11.7 Propeller ice interaction. If these spindle torque values are less than the default value given below, the default value is to be used:

Q smax = 0,25F C 0,7 kNm

where

C 0,7 = the length of the blade section at 0,7R
F = F b or F f whichever has the greater absolute value.

11.10.7 The maximum propeller ice thrust (applied to the shaft at the location of the propeller) is to be taken as:

T f = 1,1F f
T b = 1,1F b.

11.11 Design loads on propulsion line – Torque

11.11.1 The propeller ice torque excitation for shaft line dynamic analysis is to be described by a sequence of blade impacts which are of half sine shape and occur at the blade. The torque due to a single blade ice impact as a function of the propeller rotation angle is to be taken as:

when φ = 0... αi
Q(φ) =
when φ = αi...360
Q(φ) = 0

where

Table 2.11.2 Torque load factors

Torque excitation Propeller-ice interaction C q αi.
Case 1 Single ice block 0,50 45
Case 2 Single ice block 0,75 90
Case 3 Single ice block 1,00 135
Case 4 Two ice blocks with 45 degree phase in rotation angle 0,50 45

11.11.2 The total ice torque is obtained by summing the torque of single blades taking into account the phase shift 360°/Z. The number of propeller revolutions during a milling sequence is to be obtained with the formula:

N Q = 2H ice

where

Figure 2.11.1 The shape of the propeller ice torque excitation for 45, 90, 135 degrees single blade impact sequences and 45 degrees double blade impact sequence (two ice pieces) on a four bladed propeller

11.11.3 The milling torque sequence duration is not valid for pulling bow propellers, which are subject to special consideration. The response torque at any shaft component is to be analysed considering excitation torque Q(φ) at the propeller, actual engine torque, Qe, and mass elastic system. Where Qe is the actual maximum engine torque at considered speed.

11.11.4 The design torque, Qr, of the shaft component is to be determined by means of torsional vibration analysis of the propulsion line. Calculations are to be carried out for all excitation cases given above and the response is to be applied on top of the mean hydrodynamic torque in bollard condition at considered propeller rotational speed.

11.12 Design loads on propulsion line – Maximum response thrust

11.12.1 The maximum thrust along the propeller shaft line is to be calculated with the formulae below. The factors 2,2 and 1,5 take into account the dynamic magnification due to axial vibration. Alternatively, the propeller thrust magnification factor may be calculated by dynamic analysis.

Maximum shaft thrust forwards

T r = T n + 2,2T f kN

Maximum shaft thrust backwards

T r = 1,5T b kN

where

T n = hydrodynamic propeller bollard thrust, in kN. If not known, T n is to be as given in Table 2.11.3 Propeller thrust factor
T f = maximum forward propeller ice thrust, in kN.

Table 2.11.3 Propeller thrust factor

Propeller type T n
CP propellers (open) 1,25T
CP propellers (ducted) 1,10T
FP propellers driven by turbine or electric motor T
FP propellers driven by engine (open) 0,85T
FP propellers driven by engine (ducted) 0,75T
Symbols
T = nominal propeller thrust at MCR at free running open water conditions

Table 2.11.4 Load cases for open propeller

Load case Force Loaded area Right handed propeller blade seen from back
Load case 1 F b Uniform pressure applied on the back of the blade (suction side) to an area from 0,6R to the tip and from the leading edge to 0,2 times the chord length.
Load case 2 50% of F b Uniform pressure applied on the back of the blade (suction side) on the propeller tip area outside of 0,9R radius.
Load case 3 F f Uniform pressure applied on the blade face (pressure side) to an area from 0,6R to the tip and from the leading edge to 0,2 times the chord length.
Load case 4 50% of F f Uniform pressure applied on propeller face (pressure side) on the propeller tip area outside of 0,9R radius.
Load case 5 60% of F f or F b whichever is the greater Uniform pressure applied on propeller face (pressure side) to an area from 0,6R to the tip and from the trailing edge to 0,2 times the chord length.

Table 2.11.5 Load cases for ducted propeller

Load case Force Loaded area Right handed propeller blade seen from back
Load case 1 F b Uniform pressure applied on the back of the blade (suction side) to an area from 0,6R to the tip and from the leading edge to 0,2 times the chord length
Load case 3 F f Uniform pressure applied on the blade face (pressure side) to an area from 0,6R to the tip and from the leading edge to 0,5 times the chord length
Load case 5 60% of F f or F b Uniform pressure applied on propeller face (pressure side) to an area from 0,6R to the tip and from the trailing edge to 0,2 times the chord length

11.13 Design loads on propulsion line – Blade failure load for both open and nozzle propellers

11.13.1 The force is acting at 0,8R in the weakest direction of the blade and at a spindle arm of 2/3 of the distance of axis of blade rotation of leading and trailing edge whichever is the greatest. The blade failure load is to be taken as:

F ex =

where

σref = 0,6σ0,2+0,4σu
σ0,2 and σu = representative values for the blade material
c, t and r = the actual chord length, thickness and radius of the cylindrical root section of the blade at the weakest section outside root fillet and typically will be at the termination of the fillet into the blade profile.

11.14 Design – Design principle

11.14.1 The strength of the propulsion line is to be designed:

  1. for maximum loads in Pt 8, Ch 2, 11.7 Propeller ice interaction;

  2. such that the plastic bending of a propeller blade will not cause damage in other propulsion line components;

  3. with sufficient fatigue strength.

11.15 Design – Azimuthing main propulsors

11.15.1 In addition to the above requirements, special consideration will be given to the loading cases which are extraordinary for propulsion units when compared with conventional propellers. Estimation of the loading cases must reflect the operational realities of the ship and the thrusters. In this respect, for example, the loads caused by impacts of ice blocks on the propeller hub of a pulling propeller are to be considered. Also, loads due to thrusters operating in an oblique angle to the flow are to be considered. The steering mechanism, the fitting of the unit and the body of the thruster is to be designed to withstand the loss of a blade without damage. The plastic bending of a blade is to be considered in the propeller blade position, which causes the maximum load on the studied component.

11.15.2 Azimuth thrusters are also to be designed for estimated loads due to thruster body/ice interaction as in Pt 8, Ch 2, 10.26 Appendages.

11.16 Blade design – Maximum blade stresses

11.16.1 Blade stresses are to be calculated using the backward and forward loads given in sub-Sections Pt 8, Ch 2, 11.9 Design ice loads for open propeller and Pt 8, Ch 2, 11.10 Design ice loads for ducted propellers. The stresses are to be calculated with recognised and well documented FE-analysis or another acceptable alternative method. The stresses on the blade are not to exceed the allowable stresses, σall, for the blade material given below. The calculated blade stress for the maximum ice load is to comply with the following:

σcalc < σall =

where

S = 1,5
σref = reference stress, defined as:
= 0,7σu
= 0,6 σ0,2 + 0,4σu whichever is less
σu and σ0,2 = representative values for the blade material.

11.17 Blade design – Blade edge thickness

11.17.1 The blade edge thicknesses, t ed, and tip thickness t tip, are to be greater than t edge given by the following formula:

where

x = distance from the blade edge measured along the cylindrical sections from the edge and is to be 2,5 per cent of chord length, however not to be taken greater than 45 mm.
= In the tip area (above 0,975R radius) x is to be taken as 2,5 per cent of 0,975R section length and is to be measured perpendicularly to the edge, however not to be taken greater than 45 mm.
S = safety factor
= 2,5 for trailing edges
= 3,5 for leading edges
= 5,0 for tip
P ice = ice pressure
= 16 MPa for leading edge and tip thickness

11.17.2 The requirement for edge thickness is to be applied for leading edge and in case of reversible rotation open propellers also for the trailing edge. Tip thickness refers to the maximum measured thickness in the tip area above 0,975R radius. The edge thickness in the area between the position of maximum tip thickness and edge thickness at 0,975 radius has to be interpolated between edge and tip thickness value and smoothly distributed.

11.18 Prime movers

11.18.1 The main engine is to be capable of being started and running the propeller with the CP in full pitch.

11.18.2 Provisions are to be made for heating arrangements to ensure ready starting of the cold emergency power units at an ambient temperature applicable to the Polar class of the ship.

11.18.3 Emergency power units are to be equipped with starting devices with a stored energy capability of at least three consecutive starts at the design temperature in Pt 8, Ch 2, 11.18 Prime movers 11.18.2. The source of stored energy is to be protected to preclude critical depletion by the automatic starting system, unless a second independent means of starting is provided. A second source of energy is to be provided for an additional three starts within 30 min., unless manual starting can be demonstrated to be effective.

11.19 Machinery fastening loading accelerations

11.19.1 Essential equipment and main propulsion machinery supports are to be suitable for the accelerations as indicated in the following. Accelerations are to be considered acting independently.

11.19.2 The maximum longitudinal impact acceleration, al, at any point along the hull girder is to be taken as:

a l = m/s2

where

F IB = vertical impact force, defined in Pt 8, Ch 2, 10.20 Design vertical ice force at the bow
H = distance from the waterline to the point being considered, in metres
L = length between perpendiculars, in metres
φ = maximum friction angle between steel and ice, normally taken as 10, in degrees
γ = bow stem angle at waterline, in degrees
Δ = Displacement.

11.19.3 The combined vertical impact acceleration, a v, at any point along the hull girder, is to be taken as:

a v = m/s2

where

F x = 1,3 at the FP
= 0,2 at midships
= 0,4 at the AP
= 1,3 at the AP for vessels conducting icebreaking astern
  • intermediate values are to be determined by linear interpolation.

11.19.4 The combined transverse impact acceleration, at, at any point along hull girder, is to be taken as:

a t = m/s2

where

F x = 1,5 at the FP
= 0,25 at midships
= 0,5 at the AP
= 1,5 at the AP for vessels conducting icebreaking astern
  • intermediate values are to be determined by linear interpolation
F i = total force normal to shell plating in the bow area due to oblique ice impact, defined in Pt 8, Ch 2, 10.5 Bow area 10.5.3.(b).

11.20 Auxiliary systems

11.20.1 Machinery is to be protected from the harmful effects of ingestion or accumulation of ice or snow. Where continuous operation is necessary, means are to be provided to purge the system of accumulated ice or snow.

11.20.2 Means are to be provided to prevent damage due to freezing, to tanks containing liquids.

11.20.3 Vent pipes, intake and discharge pipes and associated systems are to be designed to prevent blockage due to freezing or ice and snow accumulation.

11.21 Sea inlets and cooling water systems

11.21.1 Cooling water systems for machinery that are essential for the propulsion and safety of the vessel, including sea chest inlets, are to be designed for the environmental conditions applicable to the ice class.

11.21.2 At least two sea chests are to be arranged as ice boxes for classes PC1 to PC5 inclusive. The calculated volume for each of the ice boxes is to be at least 1 m3 for every 750 kW of the total installed power. For PC6 and PC7, there is to be at least one ice box located preferably near centreline.

11.21.3 Ice boxes are to be designed for an effective separation of ice and venting of air.

11.21.4 Sea inlet valves are to be secured directly to the ice boxes. The valves are to be a full bore type.

11.21.5 Ice boxes and sea bays are to have vent pipes and are to have shut off valves connected directly to the shell.

11.21.6 Means are to be provided to prevent freezing of sea bays, ice boxes, ship side valves and fittings above the load waterline.

11.21.7 Efficient means are to be provided to re-circulate cooling seawater to the ice box. The total sectional area of the circulating pipes is not to be less than the area of the cooling water discharge pipe.

11.21.8 Detachable gratings or manholes are to be provided for ice boxes. Manholes are to be located above the deepest load line. Access is to be provided to the ice box from above.

11.21.9 Openings in ship sides for ice boxes are to be fitted with gratings, or holes or slots in shell plates. The net area through these openings is to be not less than 5 times the area of the inlet pipe. The diameter of holes and width of slot in shell plating is to be not less than 20 mm. Gratings of the ice boxes are to be provided with a means of clearing. Clearing pipes are to be provided with screw-down type non-return valves.

11.22 Ballast tanks

11.22.1 Efficient means are to be provided to prevent freezing in fore and after peak tanks and wing tanks located above the waterline and where otherwise found necessary. See Pt 8, Ch 2, 2.1 General 2.1.3 and the Rules for the Winterisation of Ships, July 2022, Ch 1, 3.2 Documentation 3.2.1.

11.23 Ventilation system

11.23.1 The air intakes for machinery and accommodation ventilation are to be located on both sides of the ship.

11.23.2 Accommodation and ventilation air intakes are to be provided with means of heating.

11.23.3 The temperature of the inlet air provided to machinery from the air intakes is to be suitable for the safe operation of the machinery.

11.24 Steering arrangements

11.24.1 The steering gear for ships assigned the notation Icebreaker should be designed such that the rudder is centred automatically, immediately before the ship goes astern.

11.24.2 The effective holding torque of the rudder actuator, at safety valve set pressure, is obtained by multiplying the open water torque requirements (QR) at open water design speed (maximum 18 knots) determined from Pt 3, Ch 13, 2 Rudders, by the factor obtained from Table 2.11.6 Steering gear holding torque factor.

Table 2.11.6 Steering gear holding torque factor

Ice Class PC1 PC2 PC3 PC4 PC5 PC6 PC7
Holding torque factor 5 5 3 3 3 2 1,5

11.24.3  The rudder actuator is to be protected by torque relief arrangements, assuming the turning speeds obtained from Table 2.11.7 Rudder turning speed for relief valve discharge capacity without undue pressure rise.

Table 2.11.7 Rudder turning speed for relief valve discharge capacity

Ice Class PC1, PC2 PC3, PC4, PC5 PC6, PC7
Rudder turning speed (degrees/second) 8 6 4

11.24.4 For icebreakers, additional fast acting torque relief arrangements (acting at 15 per cent higher pressure than the set pressure of safety valves in Pt 8, Ch 2, 11.24 Steering arrangements 11.24.2) are to provide effective protection of the rudder actuator in case the rudder is pushed rapidly hard over against the stops assuming the turning speeds obtained from Table 2.11.8 Rudder turning speed for fast acting relief valve discharge capacity. The arrangement is to be such that steering capacity is readily regained. Fast acting torque relief arrangements are recommended for ships without the Icebreaker notation.

Table 2.11.8 Rudder turning speed for fast acting relief valve discharge capacity

Ice Class PC1, PC2 PC3, PC4, PC5 PC6, PC7
Rudder turning speed (degrees/second) 40 20 10

11.25 Alternative design

11.25.1 As an alternative a comprehensive design study may be submitted and may be requested to be validated by an agreed test programme.


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