Section
3 Survey – General
3.1 Statutory Surveys
3.1.1 The Committee will act, when authorised on behalf of Governments, in
respect of National and International statutory safety and other requirements for
submersibles, diving systems and associated equipment.
3.1.2 The Committee will also act, when authorized, in respect of National
safety and other regulations relating to the application of submersibles and diving
systems to specific underwater surveys and requirements associated with offshore
mineral exploration and exploitation.
3.2 New Construction Surveys
3.2.1 When it is intended to build a unit for classification with LR,
construction plans and all necessary particulars relevant to the hull/structure,
equipment and machinery, as detailed in the Rules, are to be submitted for approval
of LR before the work commenced. Any subsequent modifications or additions to the
scantlings, arrangements or equipment shown on the approval plans are also to be
submitted for approval.
3.2.2 The following plans are required for the class society’s review and
approval and are to be submitted as applicable to the particular design features:
- General arrangement showing principal dimensions, location of viewports,
location of systems and equipment, design pressure, design temperature,
number of occupants in each chamber and in the system (or complex), expected
maximum mission time and volume of chamber measured internally;
- Pressure vessel fabrication including scantlings and dimensioned weld
details, out-of-roundness and fabrication tolerances, material
specifications, degree of non-destructive testing, hydrostatic test
pressure;
- Openings and reinforcement details;
- Welding procedures and PQR’s;
- Outboard profile;
- Foundations and support arrangements;
- Life support systems, both normal and emergency, with indicated capacities;
- Dimensioned details of viewports, penetrations, hatch details, hatch rings
and lugs;
- Fire protection, detection and fighting equipment;
- Emergency systems;
- Electrical systems;
- Piping systems including fittings, valves, hoses, pump capacities and
pressure relief devices;
- Details of permanently installed breathing gas bottles;
- Umbilical details;
- Details of diver heating systems;
- Sanitary systems;
- Communication systems;
- Control hydraulic, electric and pneumatic power systems;
- Atmosphere and breathing gas analysing systems;
- Compressors and breathing gas mixtures;
- Helium reclaim systems;
- Transfer and mating systems;
- Hyperbaric evacuation system;
- Local and remote control systems and control consoles.
3.2.3 The following documentation is to be submitted for review, as applicable:
- A schematic or logic diagram giving the sequence of the diving procedure;
- Operating procedures;
- Procedure for manual and emergency electric power, breathing gas and water
supplies;
- List of degree of enclosure of all components;
- List of materials, fittings, contacts, support of all components;
- Electric feeder list, giving feeder protection and user protections and
their settings;
- Generators, motors and batteries characteristics.
- Hazard analysis (Failure Mode Effect and Criticality Analysis).
3.2.4 The following calculations and data are to be submitted for approval, as applicable:
- Pressure vessel stress analysis including window calculations in
compliance with Pt 3, Ch 1, 8 Spherical shell/shell sections subject to external pressure and Pt 3, Ch 2, 3 Window geometry and thickness and design analysis
- Life support system analysis;
- Analysis of a total loss of power (emergency);
- Electrical load analysis and electric fault analysis including power source
and power requirements of units;
- Foundation stress analysis;
- Lifting stress analysis;
- Standard wiring practices and details including such items as cables, wires,
conduit sizes and their support, pressure boundary penetrations and sealing
arrangements, cable splicing, watertight and explosion proof connections;
- Results of tests witnessed by the Surveyor including hydrostatic test
results, system operational test results, materials test results,
operational test results of the completed chamber at rated pressure and
out-of-roundness measurements.
3.2.5 An operating manual describing normal and emergency operational
procedures is to be provided and is to be submitted for review, and contain the
following as applicable:
- System description;
- Operational mission times and pressure capabilities;
- Life support system description including capacities;
- Methods for recharging life support systems;
- Electrical system description;
- Operation check-off lists (list to include equipment requiring
maintenance or inspection prior to each dive/operation and verification of
the existence of appropriately updated maintenance;
- Emergency procedures, developed from systems analysis, for
situations such as power failure, loss of communications, life support
system malfunction, fire, etc.;
- Liaison with support vessels;
- Special restrictions based on uniqueness of design and operating
conditions;
- Colour-coding adopted.
3.2.6 The design criteria is to include the maximum operating depth; the
maximum operating time; limitations on sea area and sea states; target sea states
for launch and recovery; maximum speed for towing; whether self or externally
sustained; surface or underwater; type of access; type of control; type of mobility
and details of anchoring, towing or linking; lifting gear (see
Pt 1, Ch 2, 1.1 General 1.1.4); etc., as appropriate. A hazard analysis to an
agreed scope is also to be submitted for consideration.
3.2.7 Where the proposed construction of any part is of novel design, or involves the use
of unusual material, or where experience, in the opinion of the Committee, has not
sufficiently justified the principle or mode of application involved, special tests
or examinations before or during service may be required. In such cases an
appropriate notation may be assigned.
3.2.8 All data submitted for approval or consideration by the Committee will be treated in
the strictest confidence. If the Owner, or his contractor, does not wish specific
information to be included in the Register Book, LR is to be notified in writing.
3.2.9 The proposed maintenance and operating instructions are to be forwarded to LR for
information in connection with the design appraisal and plan approval.
3.2.10 The materials used in the construction of the unit and its machinery intended for
classification are to be fabricated in accordance with the requirements of Lloyd’s
Register’s Rules for Manufacture, Testing and Certification of Materials, or made,
tested and certified to the recognised standard agreed with Lloyd’s Register. The
steel is to be manufactured by an approved process at works approved by LR.
Alternatively, tests to the satisfaction of LR will be required to demonstrate the
suitability of the steel.
3.2.11 Each unit intended for classification is to be built under LR’s Special Survey. From
the commencement of the work to the completion including the final tests or trials
under working conditions, as appropriate, the Surveyors are to be satisfied that the
materials, workmanship and arrangements are satisfactory and in accordance with the
Rules and approved plans. In this connection the Surveyors are to be satisfied that
the facilities, equipment, inspection and supervision at the works of the builder
and sub-contractor are such that acceptable standards can be obtained in the
manufacture of the unit, and for the construction and installation of the equipment
and appendages. The following requirements also apply:
- Chambers subject to external pressure are to be subjected to an external
hydrostatic test pressure of 1,3 times the maximum approved working
pressure. If testing is carried out by simulation, in a test chamber, the
external test pressure should be 1,4 times the maximum approved working
pressure;
- Chambers are to be dimensionally checked before and after such tests;
- Special consideration will be given to the test requirements of deep diving
submersibles;
- Mechanical components are to be designed, built and certified to a
recognised standard;
- Acrylic windows are to be tested in accordance with Pt 3, Ch 2, 7 Testing and inspection;
- Flexible hoses shall be type approved for the intended use –
see
Pt 5, Ch 3, 2.4 Hose lines and umbilicals;
- Umbilical's shall be tested in accordance with Pt 5, Ch 3, 2.4 Hose lines and umbilicals, see also
Pt 5, Ch 5, 4 Hose Approval Tests, Pt 5, Ch 5, 5 Hose Completion Tests and Pt 5, Ch 5, 6 Umbilicals Composed of Multi-Size Hoses and Electrical Cables;
- Buoyancy and stability shall be tested in accordance with Pt 4, Ch 2, 5.6 Testing of buoyancy and stability;
- Penetrations shall be tested in accordance with Pt 6, Ch 1, 7.2 Routine tests — Penetrators 7.2.2-Pt 6, Ch 1, 7.2 Routine tests — Penetrators 7.2.10;
- Breathing gas systems should be tested in accordance with Pt 5, Ch 3, 2.12 Testing and Pt 5, Ch 4, 6 Testing and Cleaning and Pt 5, Ch 4, 7.8 Control and sensing after installation;
- Corrosion protection systems to be installed in accordance with
Pt 4, Ch 3 Corrosion Protection;
- Safety interlocks to be tested;
- Main and emergency sources of power included safe guards to be tested;
- Control, alarm and safety systems provided in accordance with
Pt 6, Ch 2, 4 Testing and Trials to be tested;
- Fire Protection, detection and extinction provided in accordance
with Pt 5, Ch 8 Fire Protections, Detection and Extinction to be tested;
- Lifting gear shall be surveyed and tested in accordance with
Pt 5, Ch 7, 1.4 Periodic surveys
3.2.13 Copies of approved plans, essential certificates and records including the operations
log book should be retained on the parent, floating or fixed structure.
3.2.14 Unless the Committee so directs, the installation of a tethered submersible or a
submersible anchored permanently to the sea bed is to be made under the survey of
LR’s Surveyors. The Owner of the installation is to submit prior to the survey, a
report on the condition of the sea bed (if appropriate), and is to arrange for such
remote television and video recording equipment to be available as may be required
for the Surveyors to effect the survey.
3.2.15 The date of completion of the Special Survey will normally be the date of build to be
recorded in accordance with current certification of class. If the period between
the completion of construction and commissioning is unduly prolonged, the dates of
these two stages may be separately indicated in accordance with current
certification of class.
3.2.16 When a unit, intended for classification, is laid up for a period on completion, the
Committee upon application by the Owner, prior to the item entering service, may
direct an examination to be made by LR’s Surveyors. If, as a result of the survey no
noticeable deterioration is reported the subsequent Special Survey will date from
the time of this additional survey.
3.2.17 Diving simulators are not generally subject to classification by LR. Where a plant is
to be classed at the request of the operator, the Rules for Classification of Diving
Systems shall be applied as and where relevant.
3.3 Existing submersibles diving systems and deck compression chambers
3.3.1 Classification of units not built under survey. The requirements
of the Committee for Classification of units which have not been built under LR’s
Survey are indicated in Pt 1, Ch 3, 4 Classification of units not built under survey. Special Consideration will be given to units
transferring class to LR from another recognised Classification Society.
3.3.2 Reclassification. When reclassification or class reinstatement is
desired for a submersible, diving system or chamber for which the class previously
assigned has been withdrawn or suspended, the Committee will direct that a survey
appropriate to the age of the submersible, diving system or chamber and the
circumstances of the case, be carried out by LR’s Surveyors. If at such survey the
unit be found or placed in a good and efficient condition in accordance with the
requirements of the Rules and Regulations, the Committee will be prepared to
reinstate her original class or assign such other class as may be deemed necessary.
The data of reclassification will be recorded by LR.
3.3.3 The Committee reserves the right to decline an application for classification or
reclassification where the prior history or condition of the unit indicates this to
be appropriate.
3.4 Damage, Repairs and alterations
3.4.1 If a diving system has suffered damage affecting its class or if such
damage may be assumed, or if the hull or parts of the machinery of the support
vessel have sustained damage affecting the diving system the Owner should notify
Lloyd’s Register promptly and a Damage Survey is to be carried out.
3.4.2 All repairs, alterations and modifications, and all significant
replacements, are to be recorded in the log book in a manner that will enable their
later identification, by LR’s Surveyors.
3.4.3 In addition, transferable diving systems are to undergo an Annual Survey
and inspection of the supporting structure after each re-assembly and whenever there
is a change of ship. Plan approval for the interface with the ship structure and
systems may be required.
3.4.4 All repairs and modifications to the pressure hull, diving system or deck
compression chamber, which may be required in order to be retained in Class, and all
repairs and modifications affecting the buoyancy, stability and life-support
systems, and all major repairs and modifications to the propulsion and manoeuvring
systems, are to be carried out to the satisfaction of LR’s Surveyors.
3.4.5 Depending on the nature and extent of the repairs and modifications, the
Surveyors may require a subsequent test to the proof pressure and/or subsequent
analysis.
3.4.6 Plans and particulars of any proposed alterations to the approved
scantlings and arrangements of the pressure hull, equipment or machinery are to be
submitted for approval, and such alterations are to be carried out to the
satisfaction of LR's Surveyors.
3.4.7 When at any survey the Surveyors consider repairs to be immediately
necessary, either as a result of damage, or wear and tear, they are to communicate
their recommendations at once to the Owner, or his representative. When such
recommendations are not complied with, immediate notification is to be given to the
Committee by the Surveyors.
3.4.8 When at any survey it is found that any damage, defect or breakdown
(see
Pt 1, Ch 2, 1.1 General 1.1.10) is of such a nature that does not require immediate
permanent repair, but is sufficiently serious to require rectification by a
prescribed date in order to maintain class, a suitable condition of class is to be
imposed by the Surveyors and recommended to the Committee for consideration.
3.5 Existing units — Periodical Surveys
3.5.2 Attention is to be given to any relevant statutory requirements of the
National Authority of the country in which the unit is registered.
3.5.3 The date of the last examination will be displayed on the Interim
Certificate and Class Direct and recorded on the Certificate of Class as
appropriate.
3.5.5 When it is inconvenient for an Owner to fulfil all the requirements of a
Special Survey at its due date, the Committee will be prepared to consider its
postponement, either wholly or in part, provided that LR’s Surveyors are afforded an
opportunity, about the due date, to carry out an Annual Survey in accordance with
Pt 1, Ch 3 Periodical Survey Regulations. Such a postponement may be granted for a period not
exceeding five months. If an extension is agreed, the next period of classification
will start from the date of the Special Survey before the extension was granted.
3.5.6 Special Surveys which are commenced prior to their due date are not to
extend over a period greater than 15 months, if such work is to be credited towards
the Special Survey. Where the Special Survey is completed more than three months
before the due date, the new record of Special Survey will be the final date of
survey. In all other cases the recorded date will be the fifth anniversary. In cases
where the unit has been laid up or has been out of service because of a major repair
or modification prior to the existing Special Survey due date, consideration may be
given to a new record of Survey being assigned as the final date of survey.
3.5.7 Units which have satisfactorily passed a Special Survey will have a
record displayed on the Interim Certificate and Class Direct and the new Certificate
of Class issued indicating the date.
3.5.8 When, at the request of an Owner, it has been agreed by the Committee
that the Complete Survey of the unit may be carried out on a Continuous Survey
basis, all compartments of the unit are to be opened for survey and testing in
rotation within the interval of five years for each component as appropriate. If any
examination during Continuous Surveys reveals any defect, further parts are to be
opened up and examined as considered necessary by the Surveyor. Units which have
satisfactorily completed the cycle will have a record displayed on the Interim
Certificate and Class Direct and recorded on the Certificate of Class as appropriate
indicating the date of completion. If the survey on continuous basis has been agreed
the Owner shall present for LR approval comprehensive survey program covering all
items and survey activities planned over the five year cycle.
3.5.9 Annual Surveys are to be held on all units within three months, before or
after each anniversary of the completion, commissioning or Special Survey in
accordance with the requirements given in Pt 1, Ch 3 Periodical Survey Regulations. The date of last Annual Survey will be displayed on
the Interim Certificate and Class Direct and recorded on the Certificate of Class as
appropriate.
3.5.10 Intermediate Surveys are to be held on all units at the second or third
Annual Survey after completion, commissioning or Special Survey in accordance with
the requirements given in Pt 1, Ch 3 Periodical Survey Regulations. The date of completion of the last Intermediate
Survey will be displayed on the Interim Certificate and Class Direct and recorded on
the Certificate of Class.
3.6 Certificates
3.6.1 A certificate of Class valid for five years subject to endorsement for
Annual and Intermediate Surveys will also be issued to the Owners on satisfactory
completions of examinations, tests and trials for the newly constructed unit.
3.6.2 LR’s Surveyors are permitted to issue provisional (interim) certificates
to enable a submersible, diving system or deck compression chamber to enter or
continue in service provided that in their opinion it is in a fit and efficient
condition. Such certificates will embody the Surveyor’s recommendations for
continuance of class, but in all cases are subject to confirmation by the Committee.
3.6.3 The full class notation and abbreviated descriptive notes shall be stated
on the Certificate of Class and the provisional (interim) certificates.
3.7 Notice of surveys
3.7.1 It is the responsibility of the Owner to ensure that all surveys
necessary for the maintenance of class are carried out at the proper time and in
accordance with these Rules and the instructions of the Committee.
3.7.2 The Owners of a diving system should notify Lloyd’s Register in advance
on any planned load tests or pressure tests of the system or its components.
3.7.3 LR will give timely notice to an Owner about forthcoming surveys. The
omission of such notice, however, does not absolve the Owner from his
responsibilities to comply with LR’s survey requirements for maintenance of
class.
3.8 Withdrawal / suspension of class
3.8.1 When the class of a submersible, diving system or deck compression
chamber, for which the Regulations as regards surveys on the hull and systems and
components have been complied with, is withdrawn by the Committee in consequence of
a request from the Owner, the notation ‘Class withdrawn at Owners’ request’ (with
date) will be assigned.
3.8.2 When the Regulations, as regards surveys on the hull, or systems, or
components, have not been complied with and the submersible, diving system or deck
compression chamber is thereby not entitled to retain class, the class will be
suspended or withdrawn, at the discretion of the Committee, and a corresponding
notation will be assigned.
3.8.3 When it is found from reported defects in the hull, or systems, or
components, that a submersible diving system or deck compression chamber is not
entitled to retain class in accordance with the current certificate of class, and
the Owner fails to repair such defects in accordance with LR’s requirements, the
class will be suspended or withdrawn, at the discretion of the Committee, and a
corresponding notation indicating that class has been suspended or withdrawn because
of reported defects will be assigned.
3.8.4 In all instances of class withdrawal or suspension, the assigned
notation, with date of application, will be published by members of the LR Group and
displayed on Class Direct. In cases where class has been suspended by the Committee
and it becomes apparent that the Owners are no longer interested in retaining LR’s
class, the notation will be amended to withdrawn status.
3.8.5 Class will be automatically suspended and the Certificate of Class will
become invalid if the Annual or Intermediate Survey is not completed within three
months of the due date of the survey.
3.8.6 Class will be automatically suspended from the expiry date of the
Certificate of Class in the event that the Special Survey has not been completed by
the due date and an extension has not been agreed, see
Pt 1, Ch 2, 3.5 Existing units — Periodical Surveys 3.5.8, or is not under attendance by the Surveyors with a
view to completion prior to resuming operations.
3.8.7 When a condition of class is imposed, this will be assigned a due date
for completion and the installation’s class may be suspended if the condition of
class is not dealt with, or postponed by agreement, by the due date.
3.8.8 When the Committee is satisfied that a unit has been operated in a manner
contrary to the agreed at the time of classification, or is being operated in
environmental conditions which are more onerous than, or in areas other than, those
agreed by the Committee, the class will be withdrawn or suspended in relation to
those operations.
3.9 Non-use and lay-up
3.9.1 When a unit is to be laid-up, the owner is to advise LR. The Owner shall
develop the procedure for storage and the maintenance and inspection schedule during
the lay-up. Maintenance activities shall be recorded in the unit’s logbook.
3.9.2 The maintenance of class is dependent on LR’s Surveyors making a General
Examination of the storage facilities and conditions every 2 years from the initial
date of lay-up.
3.10 Appeal from Surveyors’ recommendations
3.10.1 If the recommendations of LR's Surveyors are considered in any case to be
unnecessary or unreasonable, appeal may be made to the Committee, who may direct a
Special Examination to be held.
3.11 Ownership details
3.11.1 The Owner will ensure a member of the LR Group - Marine and Offshore
division is promptly informed in writing of any change to their contact details and,
in the event of a vessel/asset transfer or sale, is to supply details of the new
Owner in writing. The new Owner is to promptly inform a member of the LR Group -
Marine and Offshore division in writing of their contact details. If the new Owner
fails to do so and if LR cannot verify the ownership record, then the class of that
vessel/asset will be specially considered by the Classification Committee.
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