Section
1 General
1.1 Frequency of surveys
1.1.1 The
requirements of this Chapter are applicable to the Periodical Surveys
set out in Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys. Except
as amended at the discretion of the Committee, the periods between
such surveys are as follows:
-
Annual Surveys,
as required by Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.1.
-
Intermediate Surveys,
as required by Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.2.
-
Bottom Surveys, as required by Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.3 and Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.4.
-
When ships classed 100A1 shipborne barge are subjected to Intermediate Surveys,
those surveys become due 30 months after the previous Special Survey, see
Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.7.
-
Special Surveys
at five-yearly intervals, see
Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.9. For alternative arrangements, see also
Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.10, Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.11, Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.12 and Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.14.
-
Complete Surveys
of machinery at five-yearly intervals, see
Pt 1, Ch 2, 3.5 Existing ships – Periodical Surveys 3.5.18.
1.1.2 For
ships assigned the notation ‘laid-up’, in order to maintain
the ship in class a general examination of the hull and machinery
is to be carried out in lieu of the Annual Survey and an Underwater
Examination (UWE) is to be carried out in lieu of the Special Survey, see
Pt 1, Ch 3, 2.1 General 2.1.5, Pt 1, Ch 3, 5.1 General 5.1.6 and Pt 1, Ch 3, 11.1 Annual, Intermediate and Bottom Surveys 11.1.2.
1.1.6 In general,
the periodical survey requirements contained in Pt 1, Ch 3 Periodical Survey Regulations also apply to ships built in
accordance with the IACS Common Structural Rules for Bulk Carriers
and Oil Tankers (CSR). Where a requirement does not apply to
CSR ships, or where a specific requirement applies only to CSR ships,
this will be clearly stated.
1.1.7 For ships which are classed as 100AT Moored Liquefied gas carrier for
service at (place), 100AT Moored Liquefied gas tanker for service at
(place), 100AT Moored Liquefied gas storage unit for service at (place),
100AT Moored Oil Storage Unit for service at (place) or as 100AT Moored Oil
Storage Tanker for service at (place), the frequency of the surveys will be
considered on a case-by-case basis at the discretion of the Classification
Committee.
1.2 Surveys for damage or alterations
1.2.1 At any
time when a ship is undergoing alterations or damage repairs, any
exposed parts of the structure normally difficult to access are to
be specially examined, e.g. if any part of the main or auxiliary machinery,
including boilers, insulation or fittings, is removed for any reason,
the steel structure in way is to be carefully examined by the Surveyor,
or when cement in the bottom or covering on decks is removed, the
plating in way is to be examined before the cement or covering is
relaid.
1.3 Unscheduled surveys
1.3.1 In the
event that Lloyd’s Register (hereinafter referred to as LR)
has cause to believe that its Rules and Regulations are not being
complied with, LR reserves the right to perform unscheduled surveys
of the hull and machinery as well as the applicable statutory requirements
whether or not the appropriate statutory certificate has been issued
by LR.
1.3.2 In the
event of significant damage or defect affecting any ship, LR reserves
the right to perform unscheduled surveys of the hull or machinery
of other similar ships classed by LR and deemed to be vulnerable.
1.4 Surveys for the issue of Convention certificates
1.4.1 Surveys
are to be held by LR when so appointed, or by the Exclusive Surveyors
to a National Administration or by an IACS Member when so authorised
by the National Authority, or, in the case of Cargo Ship Safety Radio
Certificates or Safety Management Certificates, by any organisation
authorised by the National Authority. In the case of dual classed
ships, Convention Certificates may be issued by the other Society
with which the ship is classed provided this is recognised in a formal
Dual Class Agreement with LR and provided the other Society is also
authorised by the National Authority.
1.5 Definitions
1.5.1 An Oil Tanker is a sea going self-propelled ship which is
constructed generally with integral tanks and is intended primarily to carry oil in bulk
and includes ship types such as combination carriers (ore/oil and ore/bulk/oil ships,
etc.). Where referred to in this Chapter, it shall also include double hull oil tankers
as well as tankers with alternative structural arrangements, e.g. mid-deck designs,
except where specified. Single hull oil tankers and combination carriers are not covered
by the IACS Common Structural Rules (CSR).
1.5.2 A Double Hull Oil Tanker is a sea going self-propelled ship which is
constructed primarily for the carriage of oil in bulk, where the cargo tanks are
protected by a double hull extending for the entire length of the cargo area, consisting
of double side and double bottom spaces for the carriage of salt-water ballast.
1.5.3 A Bulk Carrier is a sea going self-propelled ship which is
constructed generally with single deck, double bottom, topside tanks and hopper side
tanks and with single side skin construction in the cargo length area, and is intended
primarily to carry dry cargo in bulk and includes ship types such as ore carriers. Where
referred to in this Chapter, it shall also include double skin bulk carriers and
self-unloading bulk carriers except where specified.
1.5.4 A Self-Unloading Bulk Carrier is a sea going self-propelled ship
which is constructed generally with single deck, double bottom, topside tanks and hopper
side tanks and with single side skin or double side skin construction in the cargo
length area, and is intended to carry and self-unload dry cargoes in bulk.
1.5.5 A Double Skin Bulk Carrier is a sea going self-propelled ship which
is constructed generally with single deck, double bottom, topside tanks and hopper side
tanks and with double side skin construction in the cargo length area (regardless of the
width of the wing space) and is intended primarily to carry dry cargo in bulk and
includes such types as ore carriers.
1.5.6 An Ore Carrier is a sea going self-propelled ship which is
constructed generally with single deck, two longitudinal bulkheads and a double bottom
throughout the cargo length area and intended primarily to carry ore cargoes in the
centre holds only. Ore carriers are not covered by the IACS Common Structural Rules
(CSR).
1.5.8 A Gas Carrier or Gas Tanker is a cargo ship constructed or adapted
and used for the carriage in bulk of any liquefied gas or other products of flammable
nature listed in Chapter 19 of the International Code for the Construction and
Equipment of Ships Carrying Liquefied Gases in Bulk.
1.5.9 A Moored Liquefied gas carrier or Moored Liquefied gas tanker is a Gas Carrier
or Gas Tankerthat is operated as a storage vessel at a fixed location, defined in the
class notation, with the LMC notation either maintained or suspended. The character
figure T will be assigned.
1.5.10 A Moored Liquefied gas storage unit is a Gas Carrier or Gas Tanker that is operated as a
storage vessel at a fixed location, defined in the class notation, with the LMC notation
withdrawn and the main propulsion machinery uncoupled and immobilised. The character
figure T will be assigned.
1.5.11 A Moored Oil Storage Unit is an Oil Tanker or Double Hull Oil Tanker
that is operated as a storage vessel at a fixed location, defined in the class notation,
with the LMC notation withdrawn and the main propulsion machinery uncoupled and
immobilised. The character figure T will be assigned.
1.5.12 A Moored Oil Storage Tanker is an Oil Tanker or Double Hull Oil
Tanker that is operated as a storage vessel at a fixed location, defined in the class
notation, with the LMC notation either maintained or suspended. The character figure T
will be assigned.
1.5.13 A Ballast Tank is a tank which is used primarily for the carriage of
salt-water ballast. For bulk carriers, a space which is used for both cargo and
salt-water ballast will be treated as a salt-water ballast tank when substantial
corrosion has been found in that space. For double skin bulk carriers, the double side
tank is to be considered as a separate tank even if it is connected to either the
topside or hopper side tank. For oil tankers and chemical tankers, a combined tank which
is used for both cargo and salt-water ballast as a routine part of the ship's operation
will be treated as a ballast tank. A cargo tank which in exceptional cases may carry
salt-water water ballast during severe weather conditions and is not designated as a
combined cargo/ballast tank will be treated as a cargo tank.
1.5.14
Spaces are separate compartments such as holds, tanks, cofferdams and void spaces
bounding cargo holds, decks and the outer hull.
1.5.15
Enclosed space. An enclosed space is any place of an enclosed nature where there
is a risk of death or serious injury from hazardous substances or dangerous conditions.
Examples include, but are not limited to: boilers, pressure vessels, cargo spaces (cargo
holds or cargo tanks), cargo space stairways, ballast tanks, double bottoms, double hull
spaces, fuel oil tanks, lube oil tanks, sewage-tanks, pump-rooms, compressor rooms,
cofferdams, void spaces, duct keels, inter-barrier spaces, engine crankcases,
excavations and pits.
1.5.16 An Overall Survey is a survey intended to report on the overall
condition of the hull structure and to determine the extent of additional Close-up
Surveys.
1.5.17 A Close-up Survey is a survey where the details of structural
components are within the close visual inspection range of the Surveyor, i.e. normally
within reach of hand.
1.5.18 A Remote Inspection Technique (RIT) is a means of survey that enables
examination of ship structure without the need for direct physical access of the
Surveyor.
1.5.19 A Transverse Section includes all longitudinal members such as
plating, longitudinals and girders at the deck, side, bottom, inner bottom, inner side,
hopper side, top wing side and longitudinal bulkhead, where fitted. For transversely
framed ships, a transverse section includes adjacent frames and their end connections in
way of transverse sections.
1.5.20
Representative Spaces are those which are expected to reflect the condition of
other spaces of similar type and service and with similar corrosion prevention systems.
When selecting representative spaces, account is to be taken of the service and repair
history on board and identifiable Critical Structural Areas.
1.5.21
Critical Structural Areas are locations which have been identified from
calculations to require monitoring or from the service history of the subject ship or
from similar ships or sister ships, if applicable, to be sensitive to cracking, buckling
or corrosion which would impair the structural integrity of the ship.
1.5.22
Substantial Corrosion is wastage of individual plates and stiffeners in excess of
75 per cent of allowable margins, but within acceptable limits. For ships built in
accordance with the IACS Common Structural Rules (CSR), substantial corrosion is an
extent of corrosion such that the assessment of the corrosion pattern indicates a gauged
(or measured) thickness between t
ren + 0,5 mm and t
ren. Renewal thickness, t
ren,is the minimum allowable thickness, in mm, below which renewal of the
structural members is to be carried out.
1.5.23 Steel renewal requirements have been separately determined according to
date of contract for construction for:
-
cargo hold hatch covers and coamings under IACS UR S21 and UR S21A;
and
-
bulk carriers’ corrugated transverse watertight cargo hold bulkheads
under IACS UR S18. See
Pt 1, Ch 3, 5.6 Thickness measurement, Pt 1, Ch 3, 6.7 Thickness measurement and Pt 1, Ch 3, 7.7 Thickness measurement.
In these cases, the net thickness, t
net, is the minimum net thickness of the structural member, excluding any
corrosion addition, and is defined in Pt 4, Ch 7, 12.1 General 12.1.2 for Hatch Covers and Pt 4, Ch 7, 10.4 Vertically corrugated transverse watertight bulkheads – Application and definitions 10.4.10 for Transverse Bulkheads.
1.5.24
A Corrosion Prevention System is normally considered a full hard protective
coating. This is usually to be an epoxy coating or equivalent. Other systems with the
exception of soft and semi-hard coatings, may be considered acceptable as alternatives
provided they are applied and properly maintained in compliance with the manufacturer’s
specification.
1.5.25 For the application of requirements outlined in Sections Pt 1, Ch 3, 2 Annual Surveys - Hull and machinery requirements,
Pt 1, Ch 3, 3 Intermediate Surveys - Hull and machinery requirements, Pt 1, Ch 3, 4 Bottom Surveys – In Dry-Dock and In-Water - Hull and machinery requirements and
Pt 1, Ch 3, 5 Special Survey - General - Hull requirements, a general dry cargo ship is a self-propelled ship of 500
gross tonnes or above, constructed generally with a ‘tween deck and intended to carry
solid cargoes, other than:
- bulk carriers;
- ships dedicated to the carriage of containers;
- roll on-roll off ships;
- refrigerated cargo ships;
- dedicated wood chip carriers;
- dedicated cement carriers;
- livestock carriers;
- dock/deck cargo ships;
- general dry cargo ships of double side-skin construction, with double
side-skin extending for the entire length of the cargo area, and for the entire
height of the cargo hold to the upper deck.
For general dry cargo ships with hybrid cargo hold arrangements,
e.g. with some cargo holds of single-side skin and others of double-side skin, the
relevant survey requirements for general dry cargo ships are to be applied only
to structure in way of the single-side skin cargo hold region.
1.5.26
Coating Condition is defined as follows:
GOOD:
|
Condition with only minor
spot rusting.
|
FAIR:
|
Condition with local
breakdown of coating at edges of stiffeners and weld connections and/or
light rusting over 20 per cent or more of areas under consideration, but
less than as defined for POOR condition.
|
POOR:
|
Condition
with general breakdown of coating over 20 per cent or more of areas or hard
scale at 10 per cent or more of areas under consideration.
|
These are further clarified as follows, in order to achieve a unified
assessment of coating conditions, see
Table 3.1.1 Assessment of coating
conditions:
GOOD:
|
Condition with spot
rusting on less than 3 per cent of the area under consideration without
visible failure of the coating. Rusting at edges or welds should be on less
than 20 per cent of edges or weld lines in the area under
consideration.
|
FAIR:
|
Condition with breakdown
of coating or rust penetration on less than 20 per cent of the area under
consideration. Hard rust scale should be less than 10 per cent of the area
under consideration. Rusting at edges or welds should be on less than 50 per
cent of edges or weld lines in the area under consideration.
|
POOR:
|
Condition
with breakdown of coating or rust penetration on more than 20 per cent or
hard rust scale on more than 10 per cent of the area under consideration or
local breakdown concentrated at edges or welds on more than 50 per cent of
edges or weld lines in the area under consideration.
|
Further information on coating assessment can be found in the LR document
Thickness Measurement and Close-Up Survey Guidance.
Table 3.1.1 Assessment of coating
conditions
|
GOOD(3)
|
FAIR
|
POOR
|
Breakdown of coating or area rusted
(1)
|
<
3%
|
3–20%
|
>
20%
|
Area of hard rust scale
(1)
|
—
|
10%
|
≥
10%
|
Local breakdown of coating or rust on
edges or weld lines (2)
|
<
20%
|
20–50%
|
>
50%
|
Note
1. % is the percentage calculated on
basis of the area under consideration or of the ‘critical structural
area’.
Note
2. % is the percentage calculated on
basis of edges or weld lines in the area under consideration or of the
‘critical structural area’.
Note
3. Spot rusting, i.e. rusting in spot
without visible failure of coating.
|
1.5.27
Pitting Corrosion. Pitting corrosion is defined as scattered corrosion
spots/areas with local material reductions which are greater than the general corrosion
in the surrounding area. Further information on pitting intensity can be found in the LR
document Thickness Measurement and Close-Up Survey Guidance.
1.5.28
Edge Corrosion. Edge corrosion is defined as local corrosion at the free edges of
plates, stiffeners, primary support members and around openings. An example of edge
corrosion can be found in the LR document Thickness Measurement and Close-Up Survey
Guidance.
1.5.29
Grooving Corrosion. Grooving corrosion is typically local material loss adjacent
to weld joints along abutting stiffeners and at stiffener or plate butts or seams. An
example of groove corrosion can be found in the LR document Thickness Measurement and
Close-Up Survey Guidance.
1.5.30 A Prompt and Thorough Repair is a permanent repair completed at the
time of survey to the satisfaction of the Surveyor, therein removing the need for the
imposition of any associated condition of class or recommendation.
1.5.31 Bulk carriers with hybrid cargo hold arrangements are to have single skin
cargo holds surveyed in accordance with the requirements for single skin bulk carriers
and the double skin cargo holds surveyed in accordance with the requirements for double
skin bulk carriers.
1.5.32
Special consideration or specially considered (in connection with close-up
surveys and thickness measurements) means sufficient close-up inspection and thickness
measurements are to be taken to confirm the actual average condition of the structure
under the coating.
1.5.33
Air pipe heads installed on the exposed decks are those extending above the
freeboard deck or superstructure decks.
1.5.34 The Cargo Area or Cargo Length Area is that part of the ship
which contains all cargo holds and adjacent areas including fuel tanks, cofferdams,
ballast tanks and void spaces. For oil tankers and chemical tankers, the Cargo
Area is that part of the ship which contains cargo tanks, slop tanks and
cargo/ballast pump-rooms, cofferdams, ballast tanks and void spaces adjacent to cargo
tanks and also deck areas throughout the entire length and breadth of the part of the
ship over the above mentioned spaces.
1.5.35 A fuel installation using gases or other low-flashpoint fuels
comprises the following: fuel bunkering, fuel storage, fuel processing and fuel delivery
to gas fuelled consumers. The scope of such a fuel installation extends from the bunker
manifold to the consumer and includes any re-liquefaction plant and compressors that are
fitted to manage boil off. These installations may be on board any ship type referred to
in this Chapter except gas carriers as defined in Pt 1, Ch 3, 1.5 Definitions 1.5.8.
1.6 Preparation for survey and means of access
1.6.1 In order
to enable the attending Surveyor(s) to carry out surveys, provisions
for safe access and for surveys are to be agreed between the Owner
and LR. Attention is drawn to the applicable recommendations in the
IACS PR37 and/or IMO Recommendations For Entering Enclosed Spaces
Aboard Ships, Resolution A.1050(27).
1.6.2 Means
are to be provided to enable the Surveyor to examine the structure
in a safe and practical way. Where the provisions of safety and required
access are determined by the Surveyor not to be adequate, then the
survey of the space(s) involved is not to proceed.
1.6.3 Spaces
are to be made safe for access and survey and are to be sufficiently
cleaned, illuminated and ventilated.
1.6.4 In preparation
for survey, thickness measurements and to allow for a thorough examination,
cleaning is to include removal from surfaces of all loose accumulated
corrosion scale. Spaces are to be sufficiently clean and free from
water, scale, dirt, and oil residues, etc. to reveal corrosion, deformation,
fractures, damages or other structural deterioration, as well as the
condition of the protective coating. However, those areas of structure
whose renewal has already been decided by the Owner need only be cleaned
and descaled to the extent necessary to determine the limits of renewed
areas.
1.6.5 Where
soft or semi-hard coatings have been applied, safe access is to be
provided for the Surveyor to verify the effectiveness of the coating
and to carry out an assessment of the conditions of internal structures
which may include spot removal of the coating. When safe access cannot
be provided, the soft or semi-hard coating is to be removed.
1.6.6 Prior
to entering an enclosed space, it is to be verified by a competent
person using a calibrated multi gas meter that the atmosphere in that
space is free from hazardous gas and contains sufficient oxygen.
1.6.7 Emergency
equipment and personnel are to be available in case of an emergency
or rescue operation.
1.6.8 Information
on procedures, equipment-operating instructions and safety checklists
is to be available.
1.6.9 During
the survey, ventilation is to be ensured and periodic testing is to
be carried out as necessary to verify that the atmosphere remains
safe for access.
1.6.10 For
surveys, including close-up survey where applicable, in cargo spaces
and ballast tanks, one or more of the following means of access is
to be provided:
-
Permanent staging
and passages through structures.
-
Temporary staging
and passages through structures.
-
Hydraulic arm
vehicles such as conventional cherry pickers, lifts and movable platforms.
-
Portable ladders, see Note.
-
Boats or rafts.
-
Other equivalent
means.
1.6.11 For
close-up surveys of the cargo hold shell frames of single skin bulk
carriers with a deadweight less than 100,000 tonnes, one or more of
the following means of access is to be provided:
-
Permanent staging
and passages through structures.
-
Temporary staging
and passages through structures.
-
Portable ladder
restricted to not more than 5 m in length may be accepted for surveys
of the lower section of a shell frame including bracket.
-
Hydraulic arm
vehicles such as conventional cherry pickers, lifts and movable platforms.
-
Boats or rafts,
provided the structural capacity of the hold is sufficient to withstand
static loads at all levels of water.
-
Other equivalent
means.
1.6.12 For
close-up surveys of the cargo hold shell frames of single skin bulk
carriers with a deadweight equal to or greater than 100,000 tonnes,
the use of portable ladders is not accepted and one or more of the
following means of access is to be provided:
-
At Annual Surveys,
Intermediate Surveys held before the ship is 10 years old and Special
Survey I:
-
Permanent staging
and passages through structures.
-
Temporary
staging and passages through structures.
-
Hydraulic
arm vehicles such as conventional cherry pickers, lifts and movable
platforms.
-
Boats or
rafts, provided the structural capacity of the hold is sufficient
to withstand static loads at all levels of water.
-
Other equivalent
means.
-
At Special Survey
II and all subsequent Intermediate Surveys and Special surveys:
-
Either permanent
or temporary staging and passage through structures for close-up survey
of at least the upper part of hold frames.
-
Hydraulic
arm vehicles such as conventional cherry pickers for surveys of lower
and middle part of shell frames as alternative to staging.
-
Lifts and
movable platforms.
-
Boats or
rafts, provided the structural capacity of the hold is sufficient
to withstand static loads at all levels of water.
-
Other equivalent
means.
-
Notwithstanding the above requirements, the following apply:
- At Annual Survey, for access to perform the close-up survey of
the lower region of cargo hold shell frames, the use of a portable ladder
fitted with a mechanical device to secure the upper end of the ladder is
acceptable.
- The use of hydraulic arm vehicles such as conventional cherry
pickers may be accepted by the attending Surveyor for the close-up survey of
the upper part of side shell frames or other structures in all cases where
the maximum working height is not more than 17 m.
1.6.13 For surveys of the hull structure/s conducted by use of a RIT, one or more of the
following means for access, acceptable to the Surveyor, is to be provided:
- Unmanned robot arm.
- Remote Operated Vehicles (ROV)
- Unmanned Aerial Vehicles/Drones
- Other means acceptable to LR.
1.6.14 Survey
at sea or anchorage may be undertaken when the Surveyor is fully satisfied
with the necessary assistance from the personnel onboard and provided
the foregoing preparations for survey, as applicable, have been met.
In addition, the following conditions and limitations are to be applied:
-
A communication
system is to be arranged between the survey party in the tank and
the responsible officer on deck. This system must include the personnel
in charge of ballast pump handling if boats or rafts are to be used.
-
Surveys of tanks
by means of boats or rafts are to be agreed with the attending Surveyor,
who is to take into account the safety arrangements provided, including
weather forecasting and ship response under foreseeable sea conditions
and provide the expected rise of water within the tank does not exceed
0,25 m.
Where it has been agreed to use boats or rafts when carrying
out close-up survey, the following conditions are to be observed:
-
Only rough
duty, inflatable rafts or boats, having satisfactory residual buoyancy
and stability even if one chamber is ruptured, are to be used.
-
The boat
or raft is to be tethered to the access ladder and an additional person
is to be stationed down the access ladder with a clear view of the
boat or raft.
-
Appropriate
lifejackets are to be available for all participants.
-
The surface
of water in the tank is to be calm and the water level stationary.
On no account is the level of the water to be rising while the boat
or raft is in use.
-
The tank or
space must contain clean ballast water only. Even a thin sheen of
oil on the water is not acceptable.
-
At no time
is the water level to be allowed to be within 1 m of the deepest under
deck web face flat so that the survey team is not isolated from a
direct escape route to the tank hatch. Filling to levels above the
deck transverses is only to be contemplated if a deck access manhole
is fitted and open in the bay being examined, so that an escape route
for the survey party is available at all times. Other effective means
of escape to the deck may be considered.
-
If the
tanks (or spaces) are connected by a common venting system, or Inert
Gas system, the tank in which the boat or raft is to be used is to
be isolated to prevent a transfer of gas from other tanks (or spaces).
-
Rafts or boats
may be permitted for the survey of the under deck areas of tanks or
spaces, if the depth of the under deck web plating is 1,5 m or less.
If the depth of the under deck web plating is greater than 1,5 m,
then rafts or boats may be permitted only when the coating of the
under deck structure is in GOOD condition and there is no evidence
of wastage or if a permanent means of access is provided in each bay
to allow safe entry and exit. A permanent means of access is considered
to mean:
-
Access direct
from the deck via a vertical ladder and a small platform fitted approximately
2 m below the deck in each bay or,
-
Access to
deck from a longitudinal permanent platform having ladders to the
deck at each end of the tank. The platform shall be arranged over
the full length of the tank and level with, or above, the maximum
water level needed for rafting of the under deck structure. For this
purpose, the ullage corresponding to the maximum water level is to
be assumed not more than 3 m from the deck plate measured at the midspan
of deck transverses and at the mid point of the tank's length.
If neither of the above conditions are met, then staging
or another equivalent means is to be provided for the survey of the
under deck areas.
1.6.15 Rescue
and emergency response equipment: if breathing apparatus and/or other
equipment is used as ‘rescue and emergency response equipment’,
it is recommended that the equipment be suitable for the configuration
of the space being surveyed.
1.6.16 For
ships assigned the notation ESP, the Owner is to respond
to a Survey Planning Questionnaire and to prepare a Survey Programme, see
Pt 1, Ch 3, 6.3 Planning for survey, Pt 1, Ch 3, 7.3 Planning for survey and Pt 1, Ch 3, 8.3 Planning for survey. In such cases, the following requirements are applicable:
-
The Survey Planning
Questionnaire is to be submitted to LR prior to the preparation of
a Survey Programme. The response to the Questionnaire is to include
information on access provisions for close-up Surveys and thickness
measurements; cargo history; the results of inspections carried out
by the Owner; a list of reports of Port State Control Inspection containing
hull structural deficiencies; a list of Safety Management System non-conformities
related to hull maintenance and details of the thickness measurement
company.
-
The Survey Programme
is to be submitted prior to the commencement of any part of the Intermediate
Survey on ships over 10 years of age and Special Survey. This is to
be in a written format and submitted to LR at least six months in
advance of the survey. The Survey Programme at Intermediate Survey
may consist of the Survey Programme agreed for the previous Special
Survey supplemented by the Executive Hull Summary of that Special
Survey and later relevant survey reports. The survey will not commence
until a Survey Programme has been agreed.
-
The Survey Programme
is to be worked out taking into account any amendments to the survey
requirements implemented after the previous Special Survey.
-
Further information
on the Survey Planning Questionnaire and Survey Programme can be found
in the ESP guidance booklets that have been prepared
by LR and are available on the Class Direct website.
-
Prior to the
commencement of any part of the Intermediate Survey and Special Survey,
a survey planning meeting is to be held between the attending Surveyor(s),
the Owner's representative in attendance, the thickness measurement
company operator representative (as applicable) and the Master of
the ship or an appropriately qualified representative appointed by
the Master or Owner for the purpose of ascertaining that all the arrangements
envisaged in the Survey Programme are in place, so as to ensure the
safe and efficient conduct of the survey to be carried out. The following
is an indicative list of items that are to be addressed in the meeting:
-
Schedule of
the ship (i.e. the voyage, docking and undocking manoeuvres, periods
alongside, cargo and ballast operations, etc.).
-
Provisions
and arrangements for thickness measurements (i.e. access, cleaning/de-scaling,
illumination, ventilation, personal safety).
-
Extent
of the thickness measurements.
-
Permissible
diminution levels.
-
Extent of close-up
survey and thickness measurement considering the coating condition
and suspect areas/areas of substantial corrosion.
-
Execution
of thickness measurements.
-
Taking
representative readings in general and where uneven corrosion/pitting
is found.
-
Mapping
of areas of substantial corrosion.
-
Communication
between attending surveyor(s), the thickness measurement company operator(s)
and Owner's representative(s) concerning findings.
-
Proper preparation
and close co-operation between the attending Surveyor(s) and the Owner's
representative on board prior to and during the survey are an essential
part in the safe and efficient conduct of the survey. During the survey
on board safety meetings are to be held regularly.
1.7 Remote Inspection Technique (RIT)
Consideration may be given by LR to allow the use of a RIT as a means to carry out a
close-up survey. Surveys conducted using a RIT are to be completed to the satisfaction
of the attending Surveyor. The following requirements are applicable:
- The RIT is to provide the information normally obtained by a
Surveyor when using traditional means of access to perform the survey.
- Surveys performed with the use of a RIT are to be carried out in
accordance with the requirements given in IACS Recommendation 42 ‘Guidelines
for Use of Remote Inspection Techniques for surveys’. These
considerations are to be included in the proposals for use of a RIT which are to
be submitted in advance of the survey so that satisfactory arrangements can be
agreed with LR.
- The equipment and procedure for observing and reporting the survey
using a RIT are to be discussed and agreed prior to the survey using a RIT.
- Time is to be allowed to set up, calibrate and test all equipment
beforehand.
- When using a RIT as a means to carry out a close-up survey, if not
carried out by LR itself, it is to be conducted by a firm approved as a service
supplier and is to be witnessed by the attending Surveyor.
- The structure to be examined using a RIT is to be sufficiently clean
and visibility is to be sufficient to allow a meaningful examination. LR is to
be satisfied with the methods of orientation on the structure.
- The Surveyor is to be satisfied with the method of data
presentation including pictorial representation, and a good two-way
communication between the Surveyor and the RIT operator is to be provided.
- When a RIT is used as a means to carry out a close-up survey, means
of access for the corresponding thickness measurements are to be provided unless
the RIT is also able to carry out the required thickness measurements.
- If the RIT reveals damage or deterioration that requires attention,
the Surveyor may require a further close-up survey to be undertaken without the
use of a RIT.
1.8 Thickness measurement at surveys
1.8.1 This
Section is applicable to the thickness measurement of the hull structure
where required by Sections Pt 1, Ch 3, 2 Annual Surveys - Hull and machinery requirements, Pt 1, Ch 3, 3 Intermediate Surveys - Hull and machinery requirements, Pt 1, Ch 3, 5 Special Survey - General - Hull requirements, Pt 1, Ch 3, 6 Special Survey - Bulk carriers - Hull requirements, Pt 1, Ch 3, 7 Special Survey - Oil tankers (including ore/oil ships and ore/bulk/oil ships) - Hull requirements, Pt 1, Ch 3, 8 Special Survey - Chemical Tankers - Hull requirements and Pt 1, Ch 3, 9 Ships for liquefied gases.
1.8.2 Prior
to the commencement of the Intermediate Survey and Special Survey,
a meeting is to be held between the attending Surveyor(s), the Owner’s
representative in attendance, the thickness measurement company representative
and the Master of the ship or an appropriately qualified representative
appointed by the Master or Owner, so as to ensure the safe and efficient
conduct of the survey and thickness measurements to be carried out.
1.8.3 Thickness
measurements are normally to be taken by means of ultrasonic test
equipment and are to be carried out by a firm approved in accordance
with LR’s Approval for Thickness Measurement of Hull Structure. For non-ESP ships less than 500 gross tons and
all fishing vessels, a suitably qualified exclusive Surveyor (where
available) may carry out thickness measurements. On all other occasions,
an approved firm is to carry out the thickness measurements.
1.8.4 The
Surveyor may require to measure the thickness of the material in any
portion of the structure where signs of wastage are evident or wastage
is normally found. Any parts of the structure which are found defective
or excessively reduced in scantlings are to be made good by materials
of the approved scantlings and quality. Attention is to be given to
the structure in way of discontinuities. If a corrosion control CC special
features notation, as defined in the Register Book, is
assigned, then surfaces are to be re-coated as necessary.
1.8.5 Thickness
measurements are to be witnessed by the Surveyor. This requires the
Surveyor to be on board, while the measurements are carried out, to
the extent necessary to control the process. This also applies to
thickness measurements carried out while the ship is at sea.
1.8.6 The
Surveyor may extend the scope of thickness measurement if deemed necessary.
1.8.7 Where
it is required as part of the survey to carry out thickness measurements
for the structural areas subject to Close-up Survey, then these measurements
are to be carried out simultaneously with the Close-up Survey.
1.8.8 Thickness
measurements are to be taken in the forward and aft areas of all plates.
Where plates cross ballast/cargo tank boundaries separate measurements
for the area of plating in way of each type of tank are to be reported.
In all cases the measurements are to represent the average of multiple
measurements taken on each plate and/or stiffener. Where measured
plates are renewed, the thicknesses of adjacent plates in the same
strake are to be reported.
1.8.9 The acceptance criteria for thickness measurements are according to the LR document
Thickness Measurement and Close-Up Survey Guidance.
1.8.10 A report
is to be prepared by the approved firm or Surveyor carrying out the
thickness measurements. The report is to give the location of measurement,
the thickness measured as well as the corresponding original thickness.
The report is to give the date when measurement was carried out, the
type of measuring equipment, names of personnel and their qualifications
and is to be signed by the operator.
1.8.11 The
thickness measurement report is to be verified and signed by the Surveyor
and countersigned by an authorising Surveyor.
1.8.12 In
all cases the extent of the thickness measurements is to be sufficient
to represent the actual average condition.
1.9 Repairs
1.9.1 Any
damage in association with wastage over the allowable limit (including
buckling, grooving, detachment or fracture), or extensive areas of
wastage over the allowable limits, which affects or, in the opinion
of the Surveyor, will affect the ship's structural, watertight or
weathertight integrity, is to be promptly and thoroughly repaired.
Areas to be considered include, (where fitted):
- side shell frames, their end attachments and adjacent shell plating;
- deck structure and deck plating;
- bottom structure and bottom plating;
- side structure and side plating;
- inner bottom structure and inner bottom plating;
- inner side structure and inner side plating;
- watertight or oiltight bulkheads;
- hatch covers and hatch coamings;
- the weld connection between air pipes and deck plating;
- air pipe heads installed on the exposed decks;
- ventilators, including closing devices.
For locations where adequate repair facilities are not available,
consideration may be given to allow the ship to proceed directly to
a repair facility. This may require discharging the cargo and/or temporary
repairs for the intended voyage.
1.9.2 Additionally,
when a survey results in the identification of structural defects
or corrosion, either of which, in the opinion of the Surveyor, will
impair the ship's fitness for continued service, remedial measures
are to be implemented before the ship continues in service.
1.9.3 Where the damage found on structure mentioned in Pt 1, Ch 3, 1.9 Repairs 1.9.1 is isolated and of a localised nature which does not
affect the ship's structural integrity (as, for example, a localised, isolated and very
minor hole in a cross-deck strip), consideration may be given by the Surveyor to allow
an appropriate temporary repair to restore watertight or weathertight integrity after
careful evaluation of the surrounding structure and impose an associated Condition of
Class with a specific short-term time limit in order to complete the repair and retain
classification.
1.10 Documentation
1.10.1 For oil tankers and bulk carriers, the Owner is to obtain, supply and maintain
documentation on board as follows:
- A survey file comprising reports of structural surveys, thickness measurement
and executive hull summary in accordance with the 2011 ESP Code – International Code on the Enhanced Programme of Inspections During Surveys of Bulk Carriers and Oil Tankers,
2011 – Resolution A.1049(27).
- Supporting documentation consisting of:
- Main structural plans of cargo holds and ballast tanks (for ships built
in accordance with the IACS Common Structural Rules (CSR), these plans
are to include for each structural element, both the as-built and the
renewal thickness. Any thickness for voluntary addition is also to be
clearly indicated on the plans. The midship section plan to be supplied
on board the ship is to include the minimum allowable hull girder
sectional properties for the hold transverse section in all cargo
holds).
- Previous repair history.
- Cargo and ballast history.
- Records of inspections by ship’s personnel with reference to structural
deterioration in general, leakages in bulkheads and piping and the
condition of the corrosion prevention systems, if any.
- Any other information that may help to identify critical structural
areas and/or suspect areas requiring inspection.
- Survey Programme as required by Pt 1, Ch 3, 6.3 Planning for survey and Pt 1, Ch 3, 7.3 Planning for survey.
1.10.4 The applicable documentation is to be kept on board for the lifetime of
the ship and is to be readily available for the Surveyor.
|