LR Part A-1. Specific Requirements for Ships Using Ammonia as Fuel
LR A-2-01 General Requirements
LR A-2-01a The general requirements in the Rules and Regulations for the Classification of Ships
using Gases or other Low-flashpoint Fuels, Preamble and Rules and
Regulations for the Classification of Ships using Gases or other Low-flashpoint
Fuels,, Part A are applicable to the use of ammonia,
together with the specific requirements herein.
- 5 Ship Design and Arrangement
- 6 Fuel Containment System
- 7 Material and General Pipe Design
- 8 Bunkering
- 9 Fuel Supply to Consumers
- 10 Power Generation Including Propulsion and Other Consumers
- 11 Fire Safety
- 12 Explosion and toxic injury prevention
- 13 Ventilation
- 14 Electrical Installations
- 15 Control, Monitoring and Safety Systems
LR A-2-02 Class notation and descriptive note
LR A-1-02a Ships complying with the requirements of
Appendix LR2, Part A and Appendix LR2, Part A-1 of the Rules and
Regulations for the Classification of Ships using Gases or
other Low-flashpoint Fuels and fuelled by ammonia (AM)
will be eligible for assignment of the LFPF(GF,AM) notation.
LR A-2-02b Ships complying with the requirements of
Appendix LR2 , Part A and Appendix LR2 , Part A-1 of the Rules and
Regulations for the Classification of Ships using Gases or
other Low-flashpoint Fuels in preparation to be fuelled
by ammonia (AM) will be eligible for assignment of the
GR(AM,A), GR(AM,S), GR(AM,T),
GR(AM,P) and GR(AM,E) descriptive notes (or
combination thereof).
LR A-2-03 Plans and information to be submitted
LR A-1-03a In addition to the plans and information required by
the relevant Chapters of the Rules and Regulations for the Classification of Ships, July 2022, the
following are to be submitted for assignment of the LFPF(GF,AM) notation:
- 1. design statement that defines the service profile of the ship, together
with a description of the arrangements, essential services as agreed by LR
and the intended operating capability and functionality of the main
propulsion and auxiliary systems that use gases or other low-flashpoint
fuels as fuel;
- 2. risk-based studies undertaken to a recognised standard in accordance with
LR’s ShipRight Procedure for Risk Based Certification (RBC) and associated
annexes. The studies are to be documented so that the risks and how they are
eliminated or mitigated are clearly identified;
- 3. arrangement plans for fuel bunkering stations, fuel storage tanks, fuel
supply equipment and fuel consumers, and their location relative to high
fire risk areas, accommodation, service and control spaces, water ballast,
fuel oil, and other tanks containing flammable substances;
- 4. process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams
(P&IDs) for all fuel containing equipment. This shall include all
pipework and equipment from the bunker connection through to the
engine;
- 5. hazardous area and toxic area plans (indicating the locations of
hazardous areas and their openings, access and ventilation arrangements) and
studies are required by Sections 12.3 to 12.6;
- 6. schedule of electrical and mechanical equipment located in hazardous
areas;
- 7. fuel supply system piping and equipment plans. Details are to include
system design and general arrangements; piping design including
installation; ducting; valves and fittings; filters; pressure relief;
purging arrangements; pumps and heat exchangers etc;
- 8. plans and details of fuel storage tanks, holding tanks and pressure
vessels, including filling, discharge, relief arrangements and tank
penetrations;
- 9. evidence of fatigue analysis for all pressurised gaseous fuel piping
arrangements where required;
- 10. ventilation system plans for the machinery spaces, machinery enclosures
or casings including air-locks, pipe ducting and any dampers in them,
closing appliances and the position of the controls for stopping the system.
Plans shall indicate hazardous areas where appropriate;
- 11. enclosure or casing plans for fuel consumers and any airlocks where
access is required;
- 12. fixed fuel detection and alarm system plans;
- 13. description of emergency shutdown arrangements, including a list of
control, monitoring and alarm points, and the messages to be displayed for
each alarm;
- 14. operating manuals that describe the installation particulars, together
with operating and maintenance instructions to cover operating modes,
start-up, shutdown and fault conditions. Procedures to update safety, alarm
or control systems are to be included and are to comply with the
requirements of Pt 6, Ch 1 Control Engineering Systems of Rules and Regulations for the Classification of Ships, July 2022.
Equipment manufacturers’ instructions are to include the drawings and
diagrams necessary for start-up commissioning, maintenance, inspection,
checking of correct operation, repair of the machinery, the use of correct
spares and tools, and useful instructions with regard to safety;
- 15. description and plans of fuel control and monitoring systems and fuel
changeover arrangements for dual-fuelled machinery, including line diagrams
of control circuits and lists of monitoring, control and alarm points;
- 16. quality assurance plans for sourcing, design, installation and testing
of all components and equipment used in the fuel system;
- 17. a concept of operation (ConOp) document, where applicable. This may
include a statement of an Owner’s intentions for the operation of the ship,
description of ship’s intended service in terms of purpose and function and
is to include, but not be limited to, information on the following: crewing,
operational speeds, wave heights, displacements, service area, temperatures
and motions; arrangements under reasonably foreseeable, normal and abnormal
conditions. The ConOp is to be provided by the Owner. LR may accept
alternative documents where these provide the information which would be
included within the ConOp, in such cases the relevant sections providing the
information required to provide equivalence with the ConOp are to be
identified;
- 18. evidence of type testing of the engine/turbine with electronic controls.
Alternatively, a test plan is to be submitted to verify on board the safe
functionality of the electronic control system during all reasonably
foreseeable operational conditions as defined in the ConOp document. The
test plan is to identify the foreseeable failure modes;
- 19. schedule of testing at engine/turbine builders and commissioning prior
to sea trials, to demonstrate that the fuel consumers are capable of
operating as described in the design statement, including any testing
required to confirm the conclusions of the Failure Mode and Effects Analysis
(FMEA) or alternative recognised analysis technique for system reliability.
The test schedules are to identify all modes of operation and the sea trials
are to include typical port manoeuvres under all intended engine/turbine
operating modes;
- 20. a cause and effect diagram to indicate the results of activation of each
shutdown, shut-off and cut-out associated with the fuel system including
engine operation and bunkering;
- 21. a suitable inspection and testing plan for fuel bunkering, storage and
supply systems including trials and periodical surveys;
- 22. fuel bunkering equipment arrangements and plans, operational procedures
and maintenance instruction manuals;
- 23. safety philosophy description for the prevention of crankcase
explosions;
- 24. structural fire protection plan showing the main fire zones, the fire
compartmentation bulkheads and decks within the main fire zones, including
fire risk categorisation of spaces and class of all fire divisions. The plan
is also to allow identification of different types of space and their
use;
- 25. a plan showing the details of construction of the fire protection
bulkheads and decks;
- 26. a plan showing the arrangement of fire main system protecting any space
included in the fuel storage hold space, fuel containment system, fuel
storage tanks, and ventilation trunks to such spaces, if any. The plan is to
show the layout and construction of the fire main, including the main and
emergency fire pumps, isolating valves, pipe sizes and materials, and the
cross-connections to any other system;
- 27. a plan showing the arrangement of fire-fighting systems (e.g. water
spraying-system) protecting any space included in the fuel storage hold
space, fuel containment system, low-flash point fuel storage tanks, and
ventilation trunks to such spaces, if any. The plan is to provide details
that include calculations for the quantities of the media used and the
proposed rates of application;
- 28. a fire control plan (see SOLAS Ch.II-2 Reg. 15.2.4);
- 29. fire Safety Operational Booklet including fuel safety/emergency
procedure (see SOLAS II-2 Reg. 16.2); and,
- 30. for existing vessels, details of any structural modifications are to be
submitted.
LR A-1-03b Ship profile, principle of operation and risk assessment
- 1. a concept of operation document. This should at least include a statement of
an Owner’s intentions for the operation of the ship and a description of the
ship’s intended service in terms of purpose and function;
- 2. emergency response plan and procedures;
- 3. RBC-1 Design and Safety Statement report, RBC-2 Risk Assessment report, RBC-3
Supporting Studies report, RBC-4 Final Design Assessment, and RBC-5 Construction
and In-service Assessment; and,
- 4. ammonia gas dispersion analysis, as required by an action/recommendation in
the risk assessment and as required by RBC.
LR A-1-03c Ship design and arrangement
- 1. details of enclosures or casing plans where they function as a safeguard for
ammonia fuelled machinery/equipment and any airlocks where access is required;
- 2. general arrangement plans showing relative arrangements between the fuel
bunkering stations, fuel containment system, fuel processing equipment, fuel
consuming equipment, high fire and toxic risk areas (such as tank access
hatches, vent pipe openings and any other openings to the fuel tanks),
accommodation, entrances, air inlets and openings to accommodation, service and
control spaces, and other tanks containing flammable and/or toxic substances;
- 3. Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams
(P&IDs) for all equipment containing ammonia fuel. This is to include all
pipework and equipment from the bunker connection through to the consumers
inclusive of operating and design conditions and overpressure protection device
calculations;
- 4. ventilation system plans and calculations for spaces containing ammonia
machinery, equipment and/or components including air-locks, ventilation hoods,
pipe ducting and any dampers, closing appliances and the controls for stopping
the system. Plans are to indicate hazardous areas where appropriate;
- 5. hazardous area classification plans (indicating the location of hazardous
areas and their openings, access and ventilation arrangements) and associated
dispersion studies; and,
- 6. toxic area plans (indicating the location of toxic areas zones and their
openings, access and ventilation arrangements) and associated studies.
LR A-1-03d Materials
- 1. details of all materials in contact with ammonia under all foreseeable
conditions shall be submitted including metallics and non-metallics (e.g.
polymers, composite, elastomer, etc.). This shall identify the associated
system, equipment or component and the operating environment, including the
temperature range and pressure range, where applicable;
- 2. where applicable, including when material compatibility is not
prescriptively stated in the LR Rules, the following shall be submitted:
- historical data of materials used in same or similar operational and
product environments; and,
- specific guidance, standards and recommendations associated with the
material type, construction and operational considerations;
- 3. material specification and material test data (in accordance
with LR Rules, and National and International Standards). For guidance on
material selection please refer to Section 7.4 Materials; and,
- 4. for materials utilised in the ammonia system: If materials are subjected to
laboratory qualification testing (to determine ammonia compatibility), the test
results shall be recorded in the qualification test report and submitted for
appraisal.
LR A-1-03e Fuel containment, preparation and supply
- 1. fuel system plans detailing the design limits of the containment system,
including temperature, pressure, and applicable external loads. Details are also
to include the maximum potential generation of gas or vapour and the associated
systems to contain it under all envisaged operating conditions with the normal
operation procedures and maintenance procedures;
- 2. fuel piping system plans including details of the piping design including
loads/cyclic loads, materials, installation, ducting, valves, compressors, heat
exchangers, fittings, pressure relief, expansion, ventilation and purging
arrangements;
- 3. plans and details of the fuel storage tanks and pressure vessels/heat
exchangers, including filling and relief arrangements;
- 4. details including the specification, drawings and associated
calculations for the mitigation measures against an ammonia vapour release, as
required in Part A-1, LR 10.3-04;
- 5. details including the specification, drawings and associated calculations for
the compressors, pumps, vaporisers, heaters and pressure vessels/heat
exchangers;
- 6. evidence of pipe stress (against combined operational load
including superimposed acceleration loads) and fatigue analysis (against all
cycles e.g. pressure, temperature, and external loads for all applicable
operations) for all pressurised fuel piping arrangements as required by the
Rules and Regulations for the Classification of Ships using Gases or
other Low-flashpoint Fuels, Part A-1, LR 7.3-04;
- 7. plans and details of the purging and inerting arrangements; and,
- 8. justification of the inerting system capacity for the
operational scenarios and concept of operation of the vessel.
LR A-1-03f Power generation prime movers and accessories
The documentation to be submitted for fuel cell power installations is
stated in Pt 5, Ch 26,
3 Documents for review of the Rules and Regulations for the Classification of Ships, July 2022.
The documentation for reciprocating internal combustion engines stated
below is in addition to those required in Pt 5, Ch 2, 1.4 Submission requirements 1.4.1 of the Rules and Regulations for the Classification of Ships, July 2022.
The documentation for reciprocating internal combustion engines described below is to
be submitted:
- 1. engine Safety Concept, as per Part A-1, LR 10.3-01;
- 2. fuel specification required by the consumers for primary, secondary and pilot
fuel, as necessary;
- 3. operating and maintenance manuals;
- 4. Type Approval documentation for ancillaries such as Explosion Relief Valves
(crankcase, charge air manifold, exhaust gas manifold, as applicable), oil mist
detectors, control systems and turbochargers, as applicable;
- 5. description of and evidence for software production and conformity;
- 6. schematic layout or other equivalent documents of the gas system of the
engine;
- 7. gas piping system (including double-walled arrangement along with closures
where applicable), and ventilation system and associated supporting
calculations;
- 8. details of the fixed gas, leak detection, monitoring, alarm and safety
systems;
- 9. parts for the gas admission system, including specification of pressures,
pipe dimensions and materials;
- 10. arrangement of Explosion Relief Valves, crankcase, charge air manifold and
exhaust gas manifold, as applicable;
- 11. list of certified safe equipment and evidence of relevant certification;
- 12. schematic layout or other equivalent documents of the fuel oil system (main
and pilot fuel systems) of the engine;
- 13. shielding of high-pressure fuel pipes for pilot fuel system assembly;
- 14. high pressure parts for the pilot fuel oil injection system, including
specification of pressures, pipe dimensions and materials;
- 15. details of the ignition plans and particulars, as necessary; and,
- 16. electrical bonding and earthing strategy and arrangements.
LR A-1-03g Fire safety
- 1. details of any special fire-extinguishing media required or details of any
hazards presented as a result of using water or other standard
fire-extinguishing media on any part of the ammonia fuel and consuming system.
- 2. a fire control plan meeting the requirements of SOLAS Chapter
II-2, Regulation 15.2.4.
- 3. a plan detailing the fire detector loops and location of fire detectors.
- 4. a structural fire protection plan showing the main fire zones, the fire
compartmentation bulkheads and the decks within the main fire zones, including
fire risk categorisation of spaces and class of all fire divisions; the plan is
to also allow identification of different types of spaces and their use.
- 5. a plan showing the arrangement of fire-fighting systems, including the
waterspray system protecting external surfaces. The plan is to show details of
any such fixed fire-fighting system, including calculations for the quantities
of the media used and the proposed rates of application, and the system
documentation.
- 6. a plan showing the arrangement of the fire-main system protecting any space,
including the fuel storage hold space, fuel containment system and
low-flashpoint fuel storage tanks, and ventilation trunks to such spaces, if
any. The plan is to show the layout and construction of the fire main, including
the main and emergency fire pumps, isolating valves, pipe sizes and materials,
and the cross-connections to any other systems.
- 7. a plan indicating the details of the proposed escape routes, including the
location of respiratory and eye protection for emergency escape (e.g. EEBD).
LR A-1-03h Control, monitoring and safety systems
- 1. description and plans of control and monitoring systems and fuel changeover
arrangements for dual-fuelled machinery, including line diagrams of control
circuits and lists of monitoring, control and alarm points;
- 2. description and plans of emergency shutdown arrangements, including a list of
control, monitoring and alarm points;
- 3. a plan detailing the fixed fuel gas/vapour detection and alarm system plans;
- 4. description of and evidence for software production and conformity;
- 5. schedule of the parameters which are monitored and controlled, including
alarms and shutdown devices; and,
- 6. a cause and effect diagram indicating the causes and results of activation of
all shutdowns associated with the ammonia fuel system.
LR A-1-03i The following are to be submitted for assignment of the
GR(AM,A), GR(AM,S), GR(AM,T), GR(AM,P) and
GR(AM,E) descriptive notes (or combinations thereof):
- (a) GR(AM,A) ‘Approval in Principle’
Submitted plans are to be sufficient to demonstrate compliance,
including:
- Preliminary Appraisal of Rules (PAR) completed in
accordance with LR’s ShipRight
Procedure for Risk Based Certification (RBC)
requirements.
- Risk assessment completed in accordance with LR’s
ShipRight Procedure for Risk Based Certification
(RBC) requirements.
- Machinery space arrangement for fuel equipment and
pipework. Vessel General Arrangement (GA) illustrating the
location of vent mast, fuel storage hold space, cofferdam, tank
connection space, fuel preparation room, machinery spaces,
bunker stations, and other spaces containing fuel equipment and
fuel tanks.
- Ventilation arrangements for spaces with fuel
equipment and pipework, including ventilated ducts and
double-walled pipework.
- Hazardous area plan.
- Toxic area plan.
- Fire protection arrangements.
- Fuel system block diagram.
- Fuel system process flow diagram.
- Other plans related to the specific installation,
e.g. bridge visibility plan for deck mounted tanks, and
preliminary stability impact evaluation for tank locations above
the waterline.
- (b) GR(AM,S) ‘Structural Reinforcement Installed’
Full details of
the structural reinforcement required to support the proposed fuel tanks
are to be submitted and are to include details of the proposed fuel tank
type, size, location and loadings (dynamic and static) to allow
verification of the structural design and calculations for the tank
support arrangements.
- (c) GR(AM,T) ‘Tank installed’
Full details
of the tank design are to be submitted as required by the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 and are
to include:
- Details of the proposed fuel tank type, size,
location and loadings (dynamic and static) to allow verification
of the structural design and calculations for the tank support
arrangements.
- Detailed design of tank, pressure relief
arrangement and master isolation valve(s).
- P&ID for all piping integral to the tank.
- Ventilation for tank connection space and fuel
storage hold space (where applicable).
- Ventilation arrangements and FSHS arrangements for
tanks located under deck.
- Inert gas and inter-barrier space vent piping plans
(where applicable).
- Fire protection and cofferdam arrangements (where
applicable) if deviating from prescriptive requirements of SOLAS
II-2 risk assessment in accordance with MSC/Circ.1002 -
Guidelines on Alternative Design and Arrangements for Fire
Safety and MSC.1/Circ. 1455 - Guidelines for the Approval of
Alternatives and Equivalents as Provided for in Various IMO
Instruments.
- Hazardous area plan for tank location and associated
ventilation arrangements, including details of electrical
equipment to be installed in the identified hazardous areas.
- Toxic area plan for tank location and associated
ventilation arrangements.
- FMEA for tank master isolation valve and/or the
master fuel valve, which is to identify:
- (i) potential failures;
- (ii) consequences of failure;
- (iii) means to eliminate or prevent
failure; and
- (iv) means to eliminate or minimize
consequences.
- Risk assessment of the tank design to the extent
required for LR’s ShipRight
Procedure for Risk Based Certification (RBC).
- (d) GR(AM,P) ‘Piping installed’
Full
details of the piping system design are to be submitted as required by
the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 and are
to include:
- Piping design – bunker piping, fuel delivery piping.
- Fuel processing system design (where applicable).
- Double-wall arrangement (including double block and
bleed valves(s)).
- Pipe stress analysis (where applicable).
- High pressure analysis (where applicable).
- Structural fire protection plan for fuel preparation
room and tank connection space.
- Bunker station location and associated hazardous area,
for both flammability and toxicity, assessment including details of
electrical equipment to be installed in the identified hazardous
areas.
- Risk assessment of the piping design to the extent
required for LR’s ShipRight
Procedure for Risk Based Certification (RBC).
- (e) GR(AM,E) ‘Equipment and machinery installed’
Full details of the equipment and machinery to be reflected
in the descriptive note are to be submitted in accordance with the plans
and information required by the relevant Chapters of the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 and the
Rules and Regulations for the Classification of Ships, July 2022,
including details of exhaust gas ducting arrangements and details of
associated control and electrical systems.
5 Ship design and arrangement
5.1 Goal
LR 5.1-01 The goal of this Chapter is to provide for safe
location, space arrangements and mechanical protection of power generation
equipment, fuel storage systems, fuel supply equipment and refuelling systems.
5.2 Functional requirements
LR 5.2-01 This Chapter is related to functional requirements in
3.2.1 to 3.2.3, 3.2.5, 3.2.6, 3.2.8, 3.2.12 to 3.2.15 and 3.2.17. In particular the
following apply:
- 1. the fuel tank(s) shall be located in such a way that the
probability of the tank(s) being damaged following a collision or grounding
is reduced to a minimum, taking into account the safe operation of the ship
and other hazards that may be relevant to the ship;
- 2. fuel containment systems, fuel piping and other fuel sources
of release shall be so designed and arranged that released fuel is led to a
safe location in the open air;
- 3. the access or other openings to spaces containing fuel
sources of release shall be so arranged that flammable, asphyxiating or
toxic gas cannot escape to spaces that are not designed for the presence of
such gases;
- 4. fuel piping shall be protected against mechanical damage;
- 5. the propulsion and fuel supply system shall be so designed
that safety actions after any leakage do not lead to an unacceptable loss of
power; and
- 6. the probability of a gas explosion in a machinery space with
ammonia fuelled machinery shall be minimized.
5.3 General
LR 5.3-01 The general requirements for the ship design and
arrangement shall be in accordance with the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,
5.3 Regulations – General.
5.4 Machinery space
LR 5.4-01 Machinery spaces shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
5.4 Machinery space concepts 5.4.1.
5.5 Gas-safe machinery space
LR 5.5-01 Gas-safe machinery spaces shall be in accordance with
the Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 5.5 Regulations for gas safe machinery space.
5.6 Location and protection of fuel piping
LR 5.6-01 The location and protection of fuel containment systems
shall be in accordance with the Rules and Regulations for the Classification of
Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.7 Regulations for location and protection of fuel piping
5.7.1 to Part A-1, 5.7 Regulations for location and protection of fuel piping
5.7.3 inclusive.
5.7 Fuel preparation room
LR 5.7-01 Fuel preparation rooms shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 5.8 Regulations for fuel preparation room design LR 5.8-02
and Part A-1, 5.8 Regulations for fuel preparation room design LR 5.8-04,
together with the additional requirement(s) of this Section.
LR 5.7-02 Fuel preparation room shall contain only equipment
essential for fuel preparation and any necessary safety related equipment.
LR 5.7-03 Fuel preparation rooms shall be arranged to safely
contain and manage leakage. The Reasonably Foreseeable Worst Case leakage shall be
determined.
LR 5.7-04 The fuel preparation room shall be provided with
ventilation in accordance with Appendix LR2, Part A-1, 13.6 Fuel preparation room of these Rules.
5.8 Bilge systems
LR 5.8-01 Bilge systems shall be in accordance with the Rules
and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 5.9 Regulations for bilge systems, together with the
additional requirement(s) of this Section.
LR 5.8-02 Bilge wells shall be provided with a high-level alarm
and gas detection as applicable.
LR 5.8-03 Bilge well capacity shall consider activation of water
screens where fitted.
LR 5.8-04 If a dedicated ammonia contaminated water holding tank
is provided on board, the bilge system shall be segregated from other bilge systems
and the arrangement shall be subject to special consideration within the risk
assessment.
5.9 Drip trays
LR 5.9-01 Drip trays shall be in accordance with the Rules and
Regulations for the Classification of Ships using Gases or other Low-flashpoint
Fuels, Part A-1, 5.10 Regulations for drip trays.
5.10 Bunkering station
LR 5.10-01 Bunkering stations shall be in accordance with
Appendix LR2, Part A-1,
8.3 Bunkering station of these Rules, together
with the additional requirement(s) of this Section.
LR 5.10-02 Bunkering stations shall contain only equipment
essential for bunkering and any necessary safety related equipment.
LR 5.10-03 Bunkering stations shall be arranged to safely contain
and manage leakage. The Reasonably Foreseeable Worst Case leakage shall be
determined.
LR 5.10-04 Bunkering stations shall be provided with ventilation
in accordance with Appendix LR2, Part A-2,
13.7 Bunkering station of these Rules.
5.10 Tank connection space
LR 5.10-01 Tank connection spaces shall be in accordance with
Appendix LR2, Part A-1, 6. Fuel Containment System,
6.3 General of the Rules and Regulations for
the Classification of Ships using Gases or other Low-flashpoint Fuels.
5.11 Arrangement of entrances and other openings in enclosed
spaces
LR 5.11-01 Entrances to spaces containing ammonia supplied
machinery and equipment shall be in accordance with the Rules and Regulations for
the Classification of Ships using Gases or other Low-flashpoint Fuels, Part
A-1,
5.11 Regulations for arrangement of entrances and
other openings in enclosed spaces 5.11.1 to Part A-1, 5.11 Regulations for arrangement of entrances and
other openings in enclosed spaces5.11.5 inclusive, together with the
additional requirement(s) of this Section.
LR 5.11-02 Bunkering stations, tank connection spaces, and fuel
preparation rooms shall have two means of escape as widely separated as possible,
one of which is to open outwards and give direct access to the open deck. Where
direct access to the open deck is not practicable, an airlock shall be provided.
LR 5.11-03 Water screens shall be provided on the outside of all
access doors to bunkering stations, tank connection spaces, and fuel preparation
rooms, which shall be operable manually from outside the compartment and
automatically in the event of gas detection or emergency shutdown.
LR 5.11-04 Access doors or hatches to bunkering stations, tank
connection spaces, and fuel preparation rooms shall be gastight towards other
enclosed spaces in the ship and adjacent open areas.
LR 5.12-01 Airlocks serving spaces containing machinery and
equipment containing ammonia shall be in accordance with the Rules and
Regulations for the Classification of Ships using Gases or other Low-flashpoint
Fuels, Part A-1, 5.12 Regulations for airlocks.
5.13 Personal protective equipment
LR 5.13-01 Any personal protective equipment (PPE) identified in
the risk assessment is to be provided in accordance with the requirements of, and to
the satisfaction of, the Administration.
6 Fuel containment system
6.1 Goal
LR 6.1-01 The goal of this Chapter is to provide that gas storage
is adequate so as to minimize the risk to personnel, the ship and the environment to
a level that is equivalent to a conventional oil fuelled ship.
6.2 Functional requirements
LR 6.2-01 This Chapter is related to functional requirements in
3.2.1, 3.2.2, 3.2.5 and 3.2.8 to 3.2.17. In particular the following apply:
- 1. the fuel containment system shall be so designed that a leak
from the tank or its connections does not endanger the ship, persons on
board or the environment. Potential dangers to be avoided include:
- (a) exposure of ship materials to temperatures below
acceptable limits;
- (b) flammable fuels spreading to locations with ignition
sources;
- (c) toxicity potential and risk of oxygen deficiency
due to fuels and inert gases;
- (d) restriction of access to muster stations, escape
routes and life-saving appliances (LSA); and,
- (e) reduction in availability of LSA.
- 2. the pressure and temperature in the fuel tank shall be kept
within the design limits of the containment system and possible carriage
requirements of the fuel;
- 3. the fuel containment arrangement shall be so designed that
safety actions after any gas leakage do not lead to an unacceptable loss of
power;
- 4. if portable tanks are used for fuel storage, the design of
the fuel containment system shall be equivalent to permanent installed tanks
as described in this Chapter; and
- 5. the fuel containment system shall not vent directly to
atmosphere during normal operation.
6.3 General
LR 6.3-01 The general requirements for the fuel containment system
shall be in accordance with the Rules and Regulations for the Classification of
Ships using Gases or other Low-flashpoint Fuels, Part A-1,
6.3 Regulations - General
6.3.2, 6.3.3, LR6.3-01, 6.3.5 to 6.3.9, LR6.3-02, 6.3.11 and
6.3.12, together with the additional requirement(s) of this Section.
LR 6.3-02 All tank connections, fittings, flanges and tank valves
are to be enclosed in gastight tank connection spaces. The space shall be able to
safely contain leakage in case of leakage from the tank connections.
6.4 Liquefied gas fuel containment
LR 6.4-01 Fuel containment tanks shall be in accordance with Ch 4, Part E -
Tank Types of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk, July 2022.
LR 6.4-02 Secondary barriers in relation to the tank types are to
be in accordance with Ch 4, Part A, 4.5 Secondary barriers in relation to tank
types of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk, July 2022.
LR 6.4-03 All materials for the construction of the fuel
containment system are to be in accordance with Ch 6 Materials of
Construction and Quality Control and Ch 17.12
Ammonia of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk, July 2022.
6.5 Portable fuel storage tanks
LR 6.5-01 Portable fuel storage tanks shall be in accordance with
the Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 6.5 Regulations for portable liquefied gas fuel tanks.
6.6 Pressure relief system
LR 6.6-01 Fuel storage tank pressure relief systems shall be in
accordance with the Rules and Regulations for the Classification of Ships using
Gases or other Low-flashpoint Fuels, Part A-1, 6.7 Regulations for pressure relief system together with
the additional requirement(s) of this Section.
LR 6.6-02
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 6.7.2 Pressure relief systems for liquefied gas fuel tanks
6.7.2.8 shall be modified with the following: all vent mast exits shall
be arranged at a distance at least equal to B or 25 m, whichever is less, from the
nearest air intake, outlet or opening to accommodation spaces, services spaces and
control stations, and other non-toxic and non-hazardous areas, or exhaust outlet
from machinery installations.
6.7 Loading limit for liquefied gas fuel tanks
LR 6.7-01 Storage tank filling limits shall be in accordance with
the Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 6.8 Regulations on loading limit for liquefied gas fuel
tanks.
6.8 Maintaining of fuel storage condition
LR 6.8-01 Maintenance of the fuel storage condition shall be in
accordance with the Rules and Regulations for the Classification of Ships using
Gases or other Low-flashpoint Fuels, Part A-1, 6.9 Regulations for the maintaining of fuel storage
condition.
6.9 Atmospheric control within the fuel containment system
LR 6.9-01 Atmospheric control within the fuel containment system
shall be in accordance with the Rules and Regulations for the Classification of
Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.10 Regulations on atmospheric control within the fuel
containment system, together with the additional requirement(s) of this
Section.
LR 6.9-02 The fuel containment system shall not vent fuel directly to
atmosphere during normal operation. The ammonia concentration of fuel released to
atmosphere shall not present a significant health hazard at the point of
release.
LR 6.9-03 The release of fuel directly to atmosphere in an
emergency situation shall be acceptably safe. The arrangements shall be specially
considered and acceptable to the National Administration.
6.10 Atmosphere control within fuel storage hold spaces (other than
Type C independent tanks)
LR 6.10-01 Atmosphere control shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 6.11 Regulations on atmosphere control within fuel storage hold
spaces (Fuel containment systems other than type C independent tanks).
6.11 Atmospheric control within fuel storage hold spaces
surrounding Type C independent tanks
LR 6.11-01 Atmosphere control shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 6.12 Regulations on environmental control of spaces surrounding
type C independent tanks.
6.12 Inerting
LR 6.12-01 Inerting arrangements shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 6.13 Regulations on inerting, together with the additional
requirement(s) of this Section.
LR 6.12-02 Carbon dioxide may form carbonates in contact with
ammonia and is therefore not permitted for use as an inert gas.
6.13 Inert gas production and storage on board
LR 6.13-01 Inerting gas production and storage shall be in
accordance with the Rules and Regulations for the Classification of Ships using
Gases or other Low-flashpoint Fuels, Part A-1, 6.14 Regulations on inert gas production and storage on
board.
7 Material and general pipe design
7.1 Goal
LR 7.1-01 The goal of this Chapter is to ensure the safe handling
of fuel, under all operating conditions, to minimize the risk to the ship, personnel
and to the environment, having regard to the nature of the products involved.
7.2 Functional requirements
LR 7.2-01 This Chapter relates to functional requirements in
3.2.1, 3.2.5, 3.2.6, 3.2.8, 3.2.9 and 3.2.10. In particular the following apply:
- 1. fuel piping shall be capable of absorbing thermal expansion
or contraction caused by extreme temperatures of the fuel without developing
substantial stresses;
- 2. provision shall be made to protect the piping, piping system
and components, and fuel tanks from excessive stresses due to thermal
movement and from movements of the fuel tank and hull structure;
- 3. if the fuel gas contains heavier constituents that may
condense in the system, means for safely removing the liquid shall be
fitted; and,
- 4. low temperature piping shall be thermally isolated from the
adjacent hull structure, where necessary, to prevent the temperature of the
hull from falling below the design temperature of the hull material.
7.3 General pipe design
LR 7.3-01 Pipe design shall be in accordance with the Rules
and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 7.3 Regulations for general pipe design.
LR 7.3-02 For piping systems the requirements of Pt 5, Ch 12, 1.6
Classes of piping systems and component, Pt 5, Ch 12, 9 Piping for LPG/LNG carriers, gas fuelled ships and
classed refrigeration systems of the Rules and Regulations for the Classification of Ships, July 2022 are to
be applied. Systems containing ammonia during normal or abnormal operation are to be
considered as Class I systems irrespective of the operational pressure.
LR 7.4-03 All plates, sections, forgings for fuel tanks,
secondary barriers and process pressure vessels shall as a minimum fulfil the
material and testing requirements stated in the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part
A-1, 7.4 Regulations for materials,
Table LR 7.2.
LR 7.4-04 All material and construction requirements shall be in
accordance with Ch 17, 17.12 Ammonia of the Rules and Regulations for the
Construction and Classification of Ships for the Carriage of Liquefied Gases in
Bulk.
LR 7.4-05 For non-standard/alternative materials, the framework
of MSC.1/Circ.1622 – Guidelines for the Acceptance of Alternative Metallic
Materials for Cryogenic Service in Ships Carrying Liquefied Gases in Bulk and
Ships Using Gases or Other Low-Flashpoint Fuels and MSC.1/Circ.1648–
Amendments to the Guidelines for the Acceptance of Alternative Metallic
Materials for Cryogenic Service in Ships Carrying Liquefied Gases in Bulk and
Ships Using Gases or Other Low-Flashpoint Fuels shall be followed, as
applicable. Furthermore, for LR acceptance of these materials, the Special
Consideration Process shall be followed as detailed in the Guidance Notes for
Special Consideration Process for Materials Application,together with the additional
requirement(s) of this Section.
LR 7.4-06 The following materials of construction for the fuel
system and associated pipes, valves, fittings and other items of equipment normally
in direct contact with the fuel liquid or vapour shall not be used: mercury, copper
and copper-bearing alloys, and zinc.
LR 7.4-07 All non-metallic materials (e.g. polymers, composite,
elastomer, etc.) to be used in the construction of the bunkering stations, fuel
containment system (including piping), fuel supply system, consumers and other
associated equipment shall be identified, submitted to LR and where appropriate the
requirements contained within the Rules and Regulations for the Classification of
Ships for the Carriage of Liquefied Gases in Bulk, Appendix 4 –
Non-metallic Materials shall be followed.
8 Bunkering
8.1 Goal
LR 8.1-01 The goal of this Chapter is to provide for suitable
systems on board the ship to ensure that bunkering can be conducted without causing
danger to persons, the environment or the ship.
8.2 Functional requirements
LR 8.2-01 This Chapter is related to functional requirements in
3.2.1 to 3.2.11 and 3.2.13 to 3.2.17. In particular the following applies:
- 1. the piping system for transfer of fuel to the storage tank shall
be designed such that any leakage from the piping system cannot cause danger to
personnel, the environment or the ship.
8.3 Bunkering station
LR 8.3-01 Bunkering stations shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 8.3 Regulations for bunkering station, LR 8.3-01,
8.3.1.2 to 8.3.1.5, LR 8.3-03, 8.3.2 together with the additional
requirement(s) of this Section.
LR 8.3-02 The bunkering station shall be closed or semi-enclosed.
LR 8.3-03 Bunkering stations shall be subject to special
consideration within the risk assessment, with particular consideration given to in
addition to Rules and Regulations for the Classification of Ships using Gases or
other Low-flashpoint Fuels,Part A-1, LR 8.3-01:
- 1. the Reasonably Foreseeable Worst Case leakage scenario;
- 2. the toxic area plan for the ship; and
- 3. access to bunkering stations from non-toxic areas through
airlocks.
LR 8.3-03 Drip trays are not to drain overboard.
8.4 Bunkering manifold
LR 8.4-01 Bunkering manifolds shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 8.4 Regulations for manifold.
8.5 Bunkering system
LR 8.5-01 The bunkering system shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 8.5 Regulations for bunkering system, together with the
additional requirement(s) of this Section.
LR 8.5-02 Closure of remotely operated shutdown valves shall
commence without delay but shall not create transient overpressures. The closing
time shall be in accordance with the Rules and Regulations for the Classification
of Ships using Gases or other Low-flashpoint Fuels, Part B-1, Ch 16, 16.7.3 System testing regulations 16.7.3.7.
9 Fuel supply to consumers
9.1 Goal
LR 9.1-01 The goal of this Chapter is to ensure safe and reliable
distribution of fuel to the consumers.
9.2 Functional requirements
LR 9.2-01 This Chapter is related to functional requirements in
3.2.1 to 3.2.6, 3.2.8 to 3.2.11 and 3.2.13 to 3.2.17. In particular the following
apply:
- 1. the fuel supply system shall be so arranged that the consequences
of any release of fuel will be minimized, while providing safe access for
operation and inspection;
- 2. the piping system for fuel transfer to the consumers shall be
designed in such a way that a failure of one barrier cannot lead to a leak from
the piping system into the surrounding area causing danger to the persons on
board, the environment or the ship;
- 3. fuel lines outside the machinery spaces shall be installed and
protected so as to minimize the risk of injury to personnel and damage to the
ship in case of leakage; and
- 4. the fuel supply system shall not vent directly to atmosphere
during normal operation.
9.3 Redundancy of fuel supply
LR 9.3-01 The redundancy of the fuel supply system for single
fuel installations shall be in accordance with the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,
9.3 Regulations on redundancy of fuel supply.
9.4 Safety functions of fuel supply system
LR 9.4-01 The safety functions of the fuel supply system shall be
in accordance with the Rules and Regulations for the Classification of Ships
using Gases or other Low-flashpoint Fuels, Part A-1, 9.4 Regulations on safety functions of gas supply system,
together with the additional requirement(s) of this Section.
LR 9.4-02 The fuel supply system shall not vent fuel directly to
atmosphere during normal operation including fuel changeover and engine stop, e.g.
from double block and bleed valve arrangements. The ammonia concentration of fuel
released to atmosphere shall not present a significant health hazard at the point of
release.
LR 9.4-03 The release of fuel to atmosphere in an emergency
situation shall be acceptably safe. Gas dispersion analyses will be specially
considered and shall be acceptable to the National Administration.
LR 9.4-04 It shall be possible to empty, purge and inert fuel piping
systems.
LR 9.4-05 Closure of remotely operated shutdown valves shall
commence without delay but shall not create transient overpressures.
9.5 Fuel distribution outside of machinery spaces
LR 9.5-01 Fuel distribution outside of machinery spaces shall be
in accordance with the Rules and Regulations for the Classification of Ships
using Gases or other Low-flashpoint Fuels, Part A-1, 9.5 Regulations for fuel distribution outside of machinery
space together with the additional requirement(s) of this Section.
LR 9.5-02 If fuel pipes on open spaces in the ship are not
protected by a secondary enclosure, other solutions providing an equivalent level of
safety shall be applied subject to special consideration within the risk
assessment.
9.6 Fuel supply to consumers in gas-safe machinery spaces
LR 9.6-01 The fuel supply to consumers in gas-safe machinery
spaces shall be in accordance with the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,
9.6 Regulations for fuel supply to consumers in gas-safe machinery
spaces.
9.7 Design of ventilated duct and outer pipe against inner pipe gas
leakage
LR 9.7-01 The design of fuel piping ventilated ducts and outer
piping shall be in accordance with the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,
9.8 Regulations for the design of ventilated duct, outer pipe
against inner pipe gas leakage.
9.8 Compressors and pumps
LR 9.8-01 Fuel compressors and pumps shall be in accordance with
the Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
9.9 Regulations for compressors and pumps.
9.9 Vaporisers, heat exchangers and pressure vessels
LR 9.9-01 The design and arrangement of vaporisers, heat
exchangers and pressure vessels shall be in accordance with the requirements of
Pt 5, Ch 11 Other Pressure Vessels of the Rules and
Regulations for the Classification of Ships or international or national
standards (e.g. ASME) acceptable to LR.
10 Power generation including propulsion and other consumers
10.1 Goal
LR 10.1-01 The goal of this Chapter is to provide safe and
reliable delivery of mechanical, electrical or thermal energy.
10.2 Functional requirements
LR 10.2-01 This Chapter is related to functional requirements in
3.2.1, 3.2.11, 3.2.13, 3.2.16 and 3.2.17. In particular the following apply:
- 1. the exhaust systems shall be configured to prevent any
accumulation of unburnt fuel;
- 2. unless designed with the strength to withstand the worst
case overpressure due to ignited gas leaks, engine components or systems
containing or likely to contain an ignitable gas and air mixture shall be
fitted with suitable pressure relief systems. Dependent on the particular
engine design this may include the air inlet manifolds and scavenge spaces;
- 3. the explosion venting system shall be led away from where
personnel may normally be present;
- 4. all fuel consumers shall have a separate exhaust system;
- 5. the venting of fuel directly to atmosphere during normal
operation shall be prevented; and
- 6. exhaust gas emissions shall not present a significant health
hazard.
10.3 Internal combustion engines of piston type
LR 10.3-01 The general requirements for internal combustion
engines of piston type shall be in accordance with the Rules and Regulations for
the Classification of Ships using Gases or other Low-flashpoint Fuels, Part
A-1,
10.3 Regulations for internal combustion engines of piston
type,together with the additional requirement(s) of this Section.
LR 10.3-02 Internal combustion engines of piston type shall be in
accordance with Pt 5, Ch 2 Reciprocating Internal Combustion Engines
of the Rules and Regulations for the Classification of Ships, July 2022.
LR 10.3-03 In addition to demonstrating that the potential
explosion hazards have been considered, the safety concept for the engine is also to
take account of the toxic injury potential and is to document the arrangements to
prevent toxic injury.
LR 10.3-04 The release of fuel directly to atmosphere during
normal operation of the engine shall be prevented. The ammonia concentration of fuel
released to atmosphere shall not present a significant health hazard at the point of
release.
LR 10.3-05 The release of fuel directly to atmosphere in an
emergency situation shall be acceptably safe. The arrangements shall be specially
considered and acceptable to the National Administration.
LR 10.3-06 The ammonia concentration of engine exhaust gases
released to atmosphere shall not present a significant health hazard at the point of
release.
LR 10.3-07 The arrangements for purging of the engine exhaust
gas system are to be considered in the safety concept for the engine.
LR 10.3-08 Exhaust gas emission abatement systems required to
prevent the release of emissions which would otherwise present a significant health
hazard are to be considered in the safety concept for the engine, including failure
of the exhaust gas emission abatement system.
LR 10.3-09 Fuel gas detection shall be provided in locations
where fuel gases may accumulate.
11 Fire Safety
11.1 Goal
LR 11.1-01 The goal of this Chapter is to provide for fire
protection, detection and fighting for all system components related to the storage,
conditioning, transfer and use of ammonia as ship fuel.
11.2 Functional requirements
LR 11.2-01 This Chapter is related to functional requirements in
3.2.2, 3.2.4, 3.2.5, 3.2.7, 3.2.12, 3.2.14, 3.2.15 and 3.2.17.
11.3 Fire protection
LR 11.3-01 Fire protection shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
11.3 Regulations for fire protection 11.3.1 to Part A-1,
11.3 Regulations for fire protection LR 11.3-05.
11.4 Fire main
LR 11.4-01 Fire protection shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 11.4 Regulations for fire main.
11.5 Waterspray system
LR 11.5-01 The waterspray system shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 11.5 Regulations for waterspray system, together with the
additional requirement(s) of this Section.
LR 11.5-02 The waterspray system shall also provide coverage for
exposed safety related equipment both for fire and toxicity protection, including
equipment determined necessary in the risk assessment.
LR 11.5-03 Manual activation points shall be readily accessible
in non-hazardous and non-toxic areas.
LR 11.5-04 Those areas covered by waterspray should provide for
safe transit for the exit of personal from those areas (e.g. secure walkways,
gratings, non-slip surfaces, etc.).
11.6 Fire detection and alarm system.
LR 11.6-01 The fire detection and alarm system shall be in
accordance with the Rules and Regulations for the Classification of Ships using
Gases or other Low-flashpoint Fuels, Part A-1,
11.7 Regulations for fire detection and alarm system,
together with the additional requirement(s) of this Section.
LR 11.6-01 The fire detection and alarm system shall also be in
accordance Appendix LR2, Part A-1, Ch 15 Control,
Monitoring and Safety Systems of these Rules.
12 Explosion and toxic injury prevention
12.1 Goal
LR 12.1-01 The goal of this Chapter is to provide for the
prevention of explosions and for the limitation of their effects, and to provide for
the prevention of toxic injury.
12.2 Functional requirements
LR 12.2-01 This Chapter is related to functional requirements in
3.2.2 to 3.2.8, 3.2.12 to 3.2.14 and 3.2.17. In particular the following apply:
- 1. the probability of explosions shall be reduced to a minimum
by:
- a. reducing the number of leakage sources (e.g. flanged
joints),
- b. reducing the probability of formation of ignitable
mixtures, and
- c. reducing the number of sources of ignition.
- 2. the probability of toxic injury shall be reduced to a minimum
by:
- a. reducing the number of leakage sources (e.g. flanged
joints), and
- b. implementation of appropriate safeguards to prevent
injury in the event of a toxic release.
12.3 General
LR 12.3-01 The general requirements for explosion and toxic injury
prevention shall be in accordance with the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,
12.3 Regulations - General, together with the additional
requirement(s) of this Section.
LR 12.3-02 In addition to a hazardous areas classification study,
a toxic areas classification study is also to be undertaken. The objective of the
study is to identify areas or spaces in which a toxic atmosphere is present or may
be expected to be present, such that appropriate safeguards may be implemented and
access to such areas restricted.
LR 12.3-03 The scope of the toxic areas classification study is
to consider all machinery and equipment which could represent a source of release of
toxic gas in:
- 1. normal operation, start-up, normal shutdown, non-use and
emergency shutdown of the fuel-gas system; and,
- 2. equipment intended for recovery from unintended releases of gas
(e.g. venting systems).
LR 12.3-04 Life-saving equipment, muster stations and escape
routes from other locations shall not be located in hazardous and/or toxic
areas.
12.4 Area classification
LR 12.4-01 Hazardous areas classification shall be in accordance
with the Rules and Regulations for the Classification of Ships using Gases or
other Low-flashpoint Fuels, Part A-1, 12.4 Regulations on area classification, together with the
additional requirement(s) of this Section.
LR 12.4-02 Toxic areas classification shall be undertaken
separately to hazardous areas classification.
LR 12.4-03 Toxic areas shall be classified into zones based upon
the frequency of the occurrence and duration of a toxic atmosphere, as follows:
- Zone A: an area in which a toxic atmosphere is present continuously
or for long periods or frequently; and,
- Zone B: an area in which a toxic atmosphere is not likely to occur
during normal operation but, if it does occur, will persist for a short period
only.
LR 12.4-04 A toxic atmosphere is considered to be one in which
the ammonia concentration presents a significant health hazard.
12.5 Hazardous area zones
LR 12.5-01 Hazardous area zones shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
12.5 Hazardous area zones.
12.6 Toxic area zones
LR 12.6-01 Toxic area zones shall be specially considered in
accordance with the risk assessment required by 4.2 Risk assessment and Risk Based
Certification (RBC) in Part A of this Appendix, and the safeguards considered
necessary to prevent toxic injury are to be established.
LR 12.6-02 Zone A toxic areas include the interiors of fuel
tanks, equipment and pipework containing fuel, and any pipework for pressure-relief
or other venting systems for fuel tanks, pipes and equipment containing fuel.
LR 12.6-03 Zone B toxic areas include areas or spaces in which
potential leak sources are located, including the interiors of ducts and double
pipes and areas in the vicinity of openings and outlets from such areas and spaces.
LR 12.6-04 Vent mast outlets shall be arranged according to the
following:
- 1. equal to B or 25 m, whichever is less, from the nearest air
intake, outlet or opening to accommodation spaces, service spaces, control
stations and other non-toxic and non-hazardous areas, exhaust outlets from
machinery installations, or areas where unprotected persons may be present; and,
- 2. at least B/3 or 6 m, whichever is the greater, above the open
deck, working areas, walkways and access gangways or areas where unprotected
persons may be present.
LR 12.6-05 All other vent outlets shall be arranged according to
the following:
- 1. at least 15 m from the nearest air intake, outlet or opening to
accommodation spaces, service spaces, control stations and other non-toxic and
non-hazardous areas, exhaust outlets from machinery installations, or areas
where unprotected persons may be present; and,
- 2. at least 6 m above working areas, walkways and access
gangways.
LR 12.6-06 All ventilation outlets from toxic areas shall be
arranged according to the following:
- 1. at least 15 m from the nearest air intake, outlet or opening to
accommodation spaces, service spaces, control stations and other non-toxic and
non-hazardous areas, exhaust outlets from machinery installations, or areas
where unprotected persons may be present; and,
- 2. at least 6 m above working areas, walkways and access
gangways.
LR 12.6-07 Bunkering manifolds shall be arranged according to the
following:
- 1. at least 15 m from the nearest air intake, outlet or opening to
accommodation spaces, service spaces and control stations, exhaust outlets from
machinery installations, or areas where unprotected persons may be present.
13 Ventilation
13.1 Goal
LR 13.1-01 The goal of this Chapter is to provide for the
ventilation required for safe operation of gas-fuelled machinery and equipment.
13.2 Functional requirements
LR 13.2-01 This Chapter is related to functional requirements in
3.2.2, 3.2.5, 3.2.8, 3.2.10, 3.2.12 to 3.2.14 and 3.2.17.
13.3 General
LR 13.3-01 The general ventilation requirements shall be in
accordance with the Rules and Regulations for the Classification of Ships using
Gases or other Low-flashpoint Fuels, Part A-1,
13.3 Regulations – General, together with the additional requirement(s)
of this Section.
LR 13.3-02 Independent permanently installed mechanical
ventilation shall be provided in:
- 1. tank connection space;
- 2. machinery space;
- 3. fuel preparation room;
- 4. enclosed and semi-enclosed bunkering station;
- 5. ducts and double-walled pipes; and
- 6. any spaces requiring mechanical ventilation identified in
the risk assessment.
LR 13.3-03 The number and power of the ventilation fans shall be
such that 100 per cent of the required ventilation capacity remains available in
each of the spaces listed in LR 13.3-02, if a fan with a separate circuit from the main switchboard
or emergency switchboard, or a group of fans with common circuit from the main
switchboard or emergency switchboard, is inoperable.
LR 13.3-04 Ventilation fan failure is to be indicated by an alarm
at a continuously manned central control station with automatic changeover of
ventilation fans where necessary to maintain the ventilation capacity as detailed in
Table 1 Control, alarm safety systems.
LR 13.3-05 Loss of ventilation in the bunkering station or in
ducts and double-walled pipes transferring bunker fuel to the fuel storage tank
shall activate an emergency stop of the bunkering process via the ESD system.
LR 13.3-06 Loss of ventilation in the tank connection space, in
the fuel preparation room, or in fuel supply ducts or double-walled pipes before
master gas valve(s) shall activate an automatic shutdown of the tank master
isolation valve.
LR 13.3-07 Loss of ventilation in fuel supply ducts or
double-walled pipes after the master gas valve(s) shall activate an automatic
shutdown of the master gas valve(s) required to isolate the unventilated fuel supply
ducts or double pipes.
LR 13.3-08 All air intakes and other openings to accommodation,
service spaces, control stations, machinery spaces, and other manned spaces shall be
fitted with closing devices. It shall be possible to activate closing both manually
from inside the space and automatically based on activation of gas detection in
accordance Part A-1, 15.8 Gas Detection LR 15.8-04.
13.4 Tank connection space
LR 13.4.01 The ventilation shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 13.4 Regulations for tank connection space.
13.5 Machinery spaces
LR 13.5.01 The ventilation shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 13.5 Regulations for machinery spaces 13.5.1 to Part A-1, 13.5 Regulations for machinery spaces LR 13.5-01 inclusive.
13.6 Fuel preparation room
LR 13.6.01 The ventilation shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 13.6 Regulations for fuel preparation room,together with the additional
requirement(s) of this Section.
LR 13.6.02 The fuel preparation room shall be provided with both
normal and emergency ventilation.
LR 13.6.03 The normal ventilation shall be in continuous
operation during normal operation and have a ventilation rate of at least 30 air
changes per hour.
LR 13.6.04 The emergency ventilation shall be activated in the
event of ammonia detection within the space and have a ventilation rate sufficient
to ensure the atmosphere within the space for the Reasonably Foreseeable Worst Case
leakage scenario shall not present a significant health hazard. Where the emergency
ventilation rate is calculated to be no greater than the normal ventilation rate, no
emergency ventilation is required.
13.7 Bunkering station
LR 13.7-01 The ventilation shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
13.7 Regulations for bunkering station, together with the additional
requirement(s) of this Section.
LR 13.7-02 Enclosed and semi-enclosed bunkering stations shall be
provided with both normal and emergency ventilation.
LR 13.7-03 The normal ventilation shall be in continuous
operation during normal operation and have a ventilation rate of at least 30 air
changes per hour.
LR 13.7-04 The emergency ventilation shall be activated in the
event of ammonia detection within the space and have a ventilation rate sufficient
to ensure the atmosphere within the space for the Reasonably Foreseeable Worst Case
leakage scenario shall not present a significant health hazard. Where the emergency
ventilation rate is calculated to be no greater than the normal ventilation rate, no
emergency ventilation is required.
13.8 Ducts and double-walled pipes
LR 13.8-01 The ventilation shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1, 13.8 Regulations for ducts and double pipes.
14 Electrical installations
14.1 Goal
LR 14.1-01 The goal of this Chapter is to provide for electrical installations
that minimize the risk of ignition in the presence of a flammable atmosphere.
14.2 Functional requirements
LR 14.2-01 This Chapter is related to functional requirements in 3.2.1, 3.2.2,
3.2.4, 3.2.7, 3.2.8, 3.2.11, 3.2.13 and 3.2.16 to 3.2.18. In particular the
following applies:
- 1. Electrical generation and distribution systems, and associated control
systems, shall be designed such that a single fault will not result in the loss
of ability to maintain fuel tank pressures and hull structure temperature within
normal operating limits.
14.3 General
LR 14.3-01 The general electrical installation requirements shall
be in accordance with the Rules and Regulations for the Classification of Ships
using Gases or other Low-flashpoint Fuels, Part A-1, 14.3 Regulations
- General, together with the additional requirement(s) of this
Section.
LR 14.3-02 Electrical equipment located in hazardous areas shall be suitable
for ammonia atmospheres and at least meet the Temperature Class T1 and Equipment
Group IIA.
15 Control, monitoring and safety systems
15.1 Goal
LR 15.1-01 The goal of this Chapter is to provide for the
arrangement of control, monitoring and safety systems that support an efficient and
safe operation of the gas-fuelled installation as covered in the other Chapters of
this Code.
15.2 Functional requirements
LR 15.2-01 This Chapter is related to functional requirements in
3.2.1, 3.2.2, 3.2.11, 3.2.13 to 3.2.15, 3.2.17 and 3.2.18. In particular the
following apply:
- 1. the control, monitoring and safety systems of the fuel
installation shall be so arranged that the remaining power for propulsion
and power generation is in accordance with Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels,
Part A-1,
9.3 Regulations on redundancy of fuel supply 9.3.1
in the event of single failure;
- 2. a gas safety system shall be arranged to close down the gas
supply system automatically upon failure in systems as described in Table 1 Control, alarm safety systems,
and upon other fault conditions which may develop too fast for manual
intervention;
- 3. the safety functions shall be arranged in a dedicated fuel
safety system that is independent of the fuel control system in order to
avoid possible common cause failures. This includes power supplies and input
and output signals;
- 4. the safety systems including the field instrumentation shall
be arranged to prevent spurious shutdown, e.g. as a result of a faulty gas
detector or a wire break in a sensor loop;
- 5. where two or more fuel supply systems are required to meet
the regulations, each system shall be fitted with its own set of independent
control and safety systems;
- 6. the fuel safety system is to be designed to ‘fail-safe’ such
that failure does not result in a hazardous situation. The behaviour and
status on failure and fault detection are to be defined; and,
- 7. the fuel safety system and fuel control system shall be
provided with:
- a. visual and audible alerts of failure;
- b. fault tolerance of sensor inputs, e.g. range
checking, wire break monitoring;
- c. self-monitoring capabilities to detect both
functional and hardware failures;
- d. proportional control valves with position feedback;
- e. manual control of remotely controlled equipment
(where appropriate);
- f. instrumentation devices to allow local and remote
reading of essential parameters associated with storage, processing
and bunkering;
- g. redundant data communication (where redundancy is
required); and
- h. safeguards to prevent unauthorised modification of
process-related parameters.
LR 15.3-01 The general control, monitoring and safety systems
requirements shall be in accordance with the Rules and Regulations for the
Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,
15.3 Regulations – General, together with the additional requirement(s)
of this Section.
LR 15.3-02 Control, alarm and safety systems requirements shall be
in accordance with Table 1 Control, alarm safety systems.
LR 15.3-03 The system behaviour on failure and fault detection
shall be defined by a Failure Mode and Effect Analysis (FMEA) carried out in
accordance with Pt 6, Ch 1, 2.14 Programmable electronic systems - Additional
requirements for integrated systems, 2.14.5 of the Rules and
Regulations for the Classification of Ships. Any messages describing actions
required of the operator may be defined as part of the above process,
see Pt.6, Ch.1, Sect. 2.3 Alarm
systems, general requirements of the Rules and Regulations for the
Classification of Ships.
15.4 Bunkering and liquefied gas fuel tank monitoring
LR 15.6-01 Gas compressor monitoring shall be in accordance with
the Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
15.6 Regulations for gas compressor monitoring.
15.7 Engine monitoring
LR 15.7-01 Engine monitoring shall be in accordance with the
Rules and Regulations for the Classification of Ships using Gases or other
Low-flashpoint Fuels, Part A-1,
15.7 Regulations for gas engine monitoring.
LR 15.8-02 All gas detection limits are to be in accordance with
the requirements of, and to the satisfaction of, the Administration.
LR 15.8-03 At least three gas detectors shall be provided at each
location and the total number of detectors in each location shall take into account
the size, layout and ventilation of the space.
LR 15.8-04 Permanently installed gas detectors shall also be
fitted in:
- the bunkering station;
- at ventilation inlets to accommodation, service spaces, control stations,
machinery spaces, and other manned spaces; and,
- locations and spaces if required based on the risk assessment.
LR 15.8-05 The detectors shall be located where vapour may
accumulate and taking into account credible points of leakage, specific gravity of
the vapour, process pressure, ambient conditions, equipment arrangement,
accumulation points and ventilation air flows. The location of detectors shall be
determined in accordance with a dispersion modelling study.
LR 15.8-06 Each gas detector shall be capable of indicating an
alarm condition.
LR 15.8-07 Alarm and safety systems shall be activated by a
voting system with the following logic circuit:
- 1. alarm systems shall be activated with a one-out-of-three
logic circuit (1oo3); and,
- 2. safety systems shall be activated with a two-out-of-three
logic circuit (2oo3).
LR 15.8-08 Arrangements are to allow gas detectors to be readily
tested and calibrated in their mounted positions.
15.9 Fire detection
LR 15.9-01 Fire detection shall be in accordance with Rules and
Regulations for the Classification of Ships using Gases or other Low-flashpoint
Fuels, Part A-1,
15.9 Regulations for fire detection.
15.10 Ventilation and inerting
LR 15.10-02 Failure of the ventilation system shall result in the
following actions:
- 1. ventilation failure in the bunkering station shall
result in a shutdown of the bunker ESD valves;
- 2. ventilation failure in the tank connection space shall
result in a shutdown of the main tank valve;
- 3. ventilation failure in the fuel preparation room shall
result in a shutdown of the main tank valve;
- 4. ventilation failure in a machinery space containing gas
piping, gas equipment or gas consumers shall result in a shutdown of the master
gas fuel valve associated with that machinery space; and,
- 5. all other systems and spaces required to be ventilated
shall have a shutdown sequence agreed with LR.
15.11 Other essential equipment
LR 15.11-01 Control, alarm and safety
systems associated with other essential equipment installed in order to ensure fuel
released to atmosphere does not present a significant health hazard (e.g. water
seals, scrubbers, etc.), shall be in accordance with the manufacturer
recommendations and as identified in the risk assessment.
Table 1 Control, alarm and safety systems
Item
|
Monitoring
|
Safeguards identified in
Part A-1
|
Rule reference
|
Ammonia concentration limit (ppm)
|
Alarm
|
Automatic shutdown of tank valve
|
Automatic shutdown of gas supply to machinery space containing
ammonia fuelled consumers
|
Shutdown of bunker ESD valves and submerged fuel-pump motors and
isolation of their supply cables
|
Activation of the ventilation closing device
|
Initiate emergency ventilation
|
Initiate water screens and waterspray system
|
Fire
detection
|
Fire detection
|
A
|
X
|
X
|
|
|
|
|
Appendix LR2, Pt A-1,
15.9 Fire detection LR 15.9-01
|
Gas
detection
|
Outlet from pressure relief devices, see Note 1
|
220
|
LAH
|
|
|
|
|
|
|
Appendix LR2 Pt A-1,
LR12.6-04 - LR12.6-05
|
Gas detection at ventilation inlets and openings to
accommoation spaces, service spaces, control stations, machinery
spaces and other manned spaces
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2 Pt A-1,
13.3 General, LR 13.3-08
Appendix LR2 Pt A-1,
15.8 Gas detection, LR 15.8-04
|
50
|
LAHH
|
|
|
|
X
|
|
|
Bunker station
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1,
5.11 Arrangement of entrances and other openings in
enclosed spaces, LR 5.11-03
Appendix LR2, Pt A-1,
13.7 Bunkering station LR 13.7-04
Appendix LR2, Pt A-1,
15.8 Gas detection LR 15.8-02
|
220
|
LAHH
|
|
|
X
|
|
X
|
X
|
Inter-barrier space of fuel tank other than type C
tanks
|
25, see Note 4
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1,
15.8 Gas detection LR 15.8-01
|
220, see Note 4
|
LAHH
|
|
|
|
|
|
|
Fuel storage hold space
|
25, see Note 4
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
|
220, see Note 4
|
LAHH
|
|
|
|
|
|
|
Tank connection space
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
|
220
|
LAHH
|
X
|
X
|
|
|
|
|
Fuel preparation room
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.11 Other essential equipment LR
15.11-01
Appendix LR2, Pt A-1, 13.6 Fuel preparation room LR 13.6-04
Appendix LR2, Pt A-1,
15.8 Gas detection LR 15.8-01
|
220
|
LAHH
|
X
|
X
|
|
|
X
|
X
|
Fuel supply pipe ducting or secondary enclosure
outside of machinery spaces
|
25, see Note 4
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
|
220, see Note 4
|
LAHH
|
X
|
X
|
|
|
|
|
Fuel supply pipe or ducting or secondary enclosure
in machinery spaces
|
25, see Note 4
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1,
15.8 Gas detection LR 15.8-01
|
220, see Note 4
|
LAHH
|
X (see Note 3)
|
X
|
|
|
|
|
Airlocks
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.11 Other essential equipment LR
15.11-01
Appendix LR2, Pt A-1,
15.8 Gas detection LR 15.8-1
|
220
|
LAHH
|
X
|
X
|
|
|
|
X
|
Secondary circuits where ammonia crossover is
credible
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-1
|
220
|
LAHH
|
|
|
|
|
|
|
Alarms as required by the engine Safety
Concept
|
25
|
LAH
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-1
|
220
|
LAHH
|
|
|
|
|
|
|
Loss of
ventilation
|
Airlock
|
A
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 5.12 Airlocks LR 5.12-01
|
Bunker station
|
A
|
|
X
|
X
|
|
|
|
|
Appendix LR2, Pt A-1,
15.10 Ventilation and inerting LR 15.10-02 (1)
|
Tank connection space
|
A
|
|
X
|
X
|
|
|
|
|
Appendix LR2, Pt A-1,
15.10 Ventilation and inerting LR 15.10-02 (2)
|
Fuel preparation room
|
A
|
|
X
|
X
|
|
|
|
|
Appendix LR2, Pt A-1,
15.10 Ventilation and inerting LR 15.10-02 (3)
|
Machinery spaces containing fuel consumers
|
A
|
X
|
|
|
|
|
|
|
Appendix LR2, Pt A-1,
15.10 Ventilation and inerting LR 15.10-02 (4)
|
Pressure
detection
|
Gas compressor inlet
|
PAL
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.6 Gas compressor monitoring LR 15.6-01
|
Gas compressor outlet
|
PAL
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.6 Gas compressor monitoring LR 15.6-01
|
Fuel storage tanks
|
PAL
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
|
Bunker line
|
PAL
|
|
X
|
X
|
|
|
|
|
Appendix LR2, Pt A-1, 15.4 Bunkering and liquefied gas fuel tank monitoring LR
15.4-01
|
Loss of inter gas in double-walled piping or duct
|
PAL
|
X
|
|
|
|
|
|
|
Appendix LR2, Pt A-1,
15.10 Ventilation and inerting LR 15.10-03
|
Level
detection
|
Fuel storage tanks
|
LAL
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.4 Bunkering and liquefied gas fuel tank monitoring LR
15.4-01
|
LAH
|
|
|
|
|
|
|
|
LAHH
|
|
X
|
X
|
X
|
|
|
|
Tank connection space bilge well
|
LAH
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1,
15.3 General LR 15.3-01
|
Temperature
detection
|
Bilge well low temperature in tank connection space, see
Note 2
|
TAL
|
X
|
X
|
X
|
|
|
|
|
Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
|
Fuel storage tanks
|
TAH
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
|
Bulkhead shaft glands and bearings
|
TAH
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 15.6 Gas compressor monitoring LR 15.6-01
|
Position
detection
|
Airlock
|
A
|
|
|
|
|
|
|
|
Appendix LR2, Pt A-1, 5.12 Airlocks LR 5.12-01
|
Note 1. Additional
or alternative detectors may also be required based on the risk
assessment and/or engine Safety Concept.
Note 2. Activation
of the safeguard is dependent on the location of activated
sensor.
Note 3. If the tank is supplying fuel to
more than one engine and the different supply pipes are
completely separated and fitted in separate double piping or
ducts and the Master Fuel Valve is independent, only the Master
Fuel Valve leading to the double pipe or duct shall be closed.
Note 4. Where system detection cannot be
reliably achieved and/or low level concentrations of ammonia are
expected during normal and abnormal operation, alternative
limits may be proposed with justification for the consideration
of LR and the National Administration.
|
|