LR Part A-1. Specific Requirements for Ships Using Ammonia as Fuel
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 - Chapter 1 Appendices - Appendix LR2 – Requirements for Ships Using Ammonia as Fuel - Section 1 LR Part A-1. Specific Requirements for Ships Using Ammonia as Fuel

LR Part A-1. Specific Requirements for Ships Using Ammonia as Fuel

LR A-2-01 General Requirements

LR A-2-01a The general requirements in the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Preamble and Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels,, Part A are applicable to the use of ammonia, together with the specific requirements herein.

  • 5 Ship Design and Arrangement
  • 6 Fuel Containment System
  • 7 Material and General Pipe Design
  • 8 Bunkering
  • 9 Fuel Supply to Consumers
  • 10 Power Generation Including Propulsion and Other Consumers
  • 11 Fire Safety
  • 12 Explosion and toxic injury prevention
  • 13 Ventilation
  • 14 Electrical Installations
  • 15 Control, Monitoring and Safety Systems

LR A-2-02 Class notation and descriptive note

LR A-1-02a Ships complying with the requirements of Appendix LR2, Part A and Appendix LR2, Part A-1 of the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels and fuelled by ammonia (AM) will be eligible for assignment of the LFPF(GF,AM) notation.

LR A-2-02b Ships complying with the requirements of Appendix LR2 , Part A and Appendix LR2 , Part A-1 of the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels in preparation to be fuelled by ammonia (AM) will be eligible for assignment of the GR(AM,A), GR(AM,S), GR(AM,T), GR(AM,P) and GR(AM,E) descriptive notes (or combination thereof).

LR A-2-03 Plans and information to be submitted

LR A-1-03a In addition to the plans and information required by the relevant Chapters of the Rules and Regulations for the Classification of Ships, July 2022, the following are to be submitted for assignment of the LFPF(GF,AM) notation:
  • 1. design statement that defines the service profile of the ship, together with a description of the arrangements, essential services as agreed by LR and the intended operating capability and functionality of the main propulsion and auxiliary systems that use gases or other low-flashpoint fuels as fuel;
  • 2. risk-based studies undertaken to a recognised standard in accordance with LR’s ShipRight Procedure for Risk Based Certification (RBC) and associated annexes. The studies are to be documented so that the risks and how they are eliminated or mitigated are clearly identified;
  • 3. arrangement plans for fuel bunkering stations, fuel storage tanks, fuel supply equipment and fuel consumers, and their location relative to high fire risk areas, accommodation, service and control spaces, water ballast, fuel oil, and other tanks containing flammable substances;
  • 4. process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs) for all fuel containing equipment. This shall include all pipework and equipment from the bunker connection through to the engine;
  • 5. hazardous area and toxic area plans (indicating the locations of hazardous areas and their openings, access and ventilation arrangements) and studies are required by Sections 12.3 to 12.6;
  • 6. schedule of electrical and mechanical equipment located in hazardous areas;
  • 7. fuel supply system piping and equipment plans. Details are to include system design and general arrangements; piping design including installation; ducting; valves and fittings; filters; pressure relief; purging arrangements; pumps and heat exchangers etc;
  • 8. plans and details of fuel storage tanks, holding tanks and pressure vessels, including filling, discharge, relief arrangements and tank penetrations;
  • 9. evidence of fatigue analysis for all pressurised gaseous fuel piping arrangements where required;
  • 10. ventilation system plans for the machinery spaces, machinery enclosures or casings including air-locks, pipe ducting and any dampers in them, closing appliances and the position of the controls for stopping the system. Plans shall indicate hazardous areas where appropriate;
  • 11. enclosure or casing plans for fuel consumers and any airlocks where access is required;
  • 12. fixed fuel detection and alarm system plans;
  • 13. description of emergency shutdown arrangements, including a list of control, monitoring and alarm points, and the messages to be displayed for each alarm;
  • 14. operating manuals that describe the installation particulars, together with operating and maintenance instructions to cover operating modes, start-up, shutdown and fault conditions. Procedures to update safety, alarm or control systems are to be included and are to comply with the requirements of Pt 6, Ch 1 Control Engineering Systems of Rules and Regulations for the Classification of Ships, July 2022. Equipment manufacturers’ instructions are to include the drawings and diagrams necessary for start-up commissioning, maintenance, inspection, checking of correct operation, repair of the machinery, the use of correct spares and tools, and useful instructions with regard to safety;
  • 15. description and plans of fuel control and monitoring systems and fuel changeover arrangements for dual-fuelled machinery, including line diagrams of control circuits and lists of monitoring, control and alarm points;
  • 16. quality assurance plans for sourcing, design, installation and testing of all components and equipment used in the fuel system;
  • 17. a concept of operation (ConOp) document, where applicable. This may include a statement of an Owner’s intentions for the operation of the ship, description of ship’s intended service in terms of purpose and function and is to include, but not be limited to, information on the following: crewing, operational speeds, wave heights, displacements, service area, temperatures and motions; arrangements under reasonably foreseeable, normal and abnormal conditions. The ConOp is to be provided by the Owner. LR may accept alternative documents where these provide the information which would be included within the ConOp, in such cases the relevant sections providing the information required to provide equivalence with the ConOp are to be identified;
  • 18. evidence of type testing of the engine/turbine with electronic controls. Alternatively, a test plan is to be submitted to verify on board the safe functionality of the electronic control system during all reasonably foreseeable operational conditions as defined in the ConOp document. The test plan is to identify the foreseeable failure modes;
  • 19. schedule of testing at engine/turbine builders and commissioning prior to sea trials, to demonstrate that the fuel consumers are capable of operating as described in the design statement, including any testing required to confirm the conclusions of the Failure Mode and Effects Analysis (FMEA) or alternative recognised analysis technique for system reliability. The test schedules are to identify all modes of operation and the sea trials are to include typical port manoeuvres under all intended engine/turbine operating modes;
  • 20. a cause and effect diagram to indicate the results of activation of each shutdown, shut-off and cut-out associated with the fuel system including engine operation and bunkering;
  • 21. a suitable inspection and testing plan for fuel bunkering, storage and supply systems including trials and periodical surveys;
  • 22. fuel bunkering equipment arrangements and plans, operational procedures and maintenance instruction manuals;
  • 23. safety philosophy description for the prevention of crankcase explosions;
  • 24. structural fire protection plan showing the main fire zones, the fire compartmentation bulkheads and decks within the main fire zones, including fire risk categorisation of spaces and class of all fire divisions. The plan is also to allow identification of different types of space and their use;
  • 25. a plan showing the details of construction of the fire protection bulkheads and decks;
  • 26. a plan showing the arrangement of fire main system protecting any space included in the fuel storage hold space, fuel containment system, fuel storage tanks, and ventilation trunks to such spaces, if any. The plan is to show the layout and construction of the fire main, including the main and emergency fire pumps, isolating valves, pipe sizes and materials, and the cross-connections to any other system;
  • 27. a plan showing the arrangement of fire-fighting systems (e.g. water spraying-system) protecting any space included in the fuel storage hold space, fuel containment system, low-flash point fuel storage tanks, and ventilation trunks to such spaces, if any. The plan is to provide details that include calculations for the quantities of the media used and the proposed rates of application;
  • 28. a fire control plan (see SOLAS Ch.II-2 Reg. 15.2.4);
  • 29. fire Safety Operational Booklet including fuel safety/emergency procedure (see SOLAS II-2 Reg. 16.2); and,
  • 30. for existing vessels, details of any structural modifications are to be submitted.

LR A-1-03b Ship profile, principle of operation and risk assessment

  • 1. a concept of operation document. This should at least include a statement of an Owner’s intentions for the operation of the ship and a description of the ship’s intended service in terms of purpose and function;
  • 2. emergency response plan and procedures;
  • 3. RBC-1 Design and Safety Statement report, RBC-2 Risk Assessment report, RBC-3 Supporting Studies report, RBC-4 Final Design Assessment, and RBC-5 Construction and In-service Assessment; and,
  • 4. ammonia gas dispersion analysis, as required by an action/recommendation in the risk assessment and as required by RBC.

LR A-1-03c Ship design and arrangement

  • 1. details of enclosures or casing plans where they function as a safeguard for ammonia fuelled machinery/equipment and any airlocks where access is required;
  • 2. general arrangement plans showing relative arrangements between the fuel bunkering stations, fuel containment system, fuel processing equipment, fuel consuming equipment, high fire and toxic risk areas (such as tank access hatches, vent pipe openings and any other openings to the fuel tanks), accommodation, entrances, air inlets and openings to accommodation, service and control spaces, and other tanks containing flammable and/or toxic substances;
  • 3. Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs) for all equipment containing ammonia fuel. This is to include all pipework and equipment from the bunker connection through to the consumers inclusive of operating and design conditions and overpressure protection device calculations;
  • 4. ventilation system plans and calculations for spaces containing ammonia machinery, equipment and/or components including air-locks, ventilation hoods, pipe ducting and any dampers, closing appliances and the controls for stopping the system. Plans are to indicate hazardous areas where appropriate;
  • 5. hazardous area classification plans (indicating the location of hazardous areas and their openings, access and ventilation arrangements) and associated dispersion studies; and,
  • 6. toxic area plans (indicating the location of toxic areas zones and their openings, access and ventilation arrangements) and associated studies.

LR A-1-03d Materials

  • 1. details of all materials in contact with ammonia under all foreseeable conditions shall be submitted including metallics and non-metallics (e.g. polymers, composite, elastomer, etc.). This shall identify the associated system, equipment or component and the operating environment, including the temperature range and pressure range, where applicable;
  • 2. where applicable, including when material compatibility is not prescriptively stated in the LR Rules, the following shall be submitted:
    • historical data of materials used in same or similar operational and product environments; and,
    • specific guidance, standards and recommendations associated with the material type, construction and operational considerations;
  • 3. material specification and material test data (in accordance with LR Rules, and National and International Standards). For guidance on material selection please refer to Section 7.4 Materials; and,
  • 4. for materials utilised in the ammonia system: If materials are subjected to laboratory qualification testing (to determine ammonia compatibility), the test results shall be recorded in the qualification test report and submitted for appraisal.

LR A-1-03e Fuel containment, preparation and supply

  • 1. fuel system plans detailing the design limits of the containment system, including temperature, pressure, and applicable external loads. Details are also to include the maximum potential generation of gas or vapour and the associated systems to contain it under all envisaged operating conditions with the normal operation procedures and maintenance procedures;
  • 2. fuel piping system plans including details of the piping design including loads/cyclic loads, materials, installation, ducting, valves, compressors, heat exchangers, fittings, pressure relief, expansion, ventilation and purging arrangements;
  • 3. plans and details of the fuel storage tanks and pressure vessels/heat exchangers, including filling and relief arrangements;
  • 4. details including the specification, drawings and associated calculations for the mitigation measures against an ammonia vapour release, as required in Part A-1, LR 10.3-04;
  • 5. details including the specification, drawings and associated calculations for the compressors, pumps, vaporisers, heaters and pressure vessels/heat exchangers;
  • 6. evidence of pipe stress (against combined operational load including superimposed acceleration loads) and fatigue analysis (against all cycles e.g. pressure, temperature, and external loads for all applicable operations) for all pressurised fuel piping arrangements as required by the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, LR 7.3-04;
  • 7. plans and details of the purging and inerting arrangements; and,
  • 8. justification of the inerting system capacity for the operational scenarios and concept of operation of the vessel.

LR A-1-03f Power generation prime movers and accessories

The documentation to be submitted for fuel cell power installations is stated in Pt 5, Ch 26, 3 Documents for review of the Rules and Regulations for the Classification of Ships, July 2022.

The documentation for reciprocating internal combustion engines stated below is in addition to those required in Pt 5, Ch 2, 1.4 Submission requirements 1.4.1 of the Rules and Regulations for the Classification of Ships, July 2022.

The documentation for reciprocating internal combustion engines described below is to be submitted:

  • 1. engine Safety Concept, as per Part A-1, LR 10.3-01;
  • 2. fuel specification required by the consumers for primary, secondary and pilot fuel, as necessary;
  • 3. operating and maintenance manuals;
  • 4. Type Approval documentation for ancillaries such as Explosion Relief Valves (crankcase, charge air manifold, exhaust gas manifold, as applicable), oil mist detectors, control systems and turbochargers, as applicable;
  • 5. description of and evidence for software production and conformity;
  • 6. schematic layout or other equivalent documents of the gas system of the engine;
  • 7. gas piping system (including double-walled arrangement along with closures where applicable), and ventilation system and associated supporting calculations;
  • 8. details of the fixed gas, leak detection, monitoring, alarm and safety systems;
  • 9. parts for the gas admission system, including specification of pressures, pipe dimensions and materials;
  • 10. arrangement of Explosion Relief Valves, crankcase, charge air manifold and exhaust gas manifold, as applicable;
  • 11. list of certified safe equipment and evidence of relevant certification;
  • 12. schematic layout or other equivalent documents of the fuel oil system (main and pilot fuel systems) of the engine;
  • 13. shielding of high-pressure fuel pipes for pilot fuel system assembly;
  • 14. high pressure parts for the pilot fuel oil injection system, including specification of pressures, pipe dimensions and materials;
  • 15. details of the ignition plans and particulars, as necessary; and,
  • 16. electrical bonding and earthing strategy and arrangements.

LR A-1-03g Fire safety

  • 1. details of any special fire-extinguishing media required or details of any hazards presented as a result of using water or other standard fire-extinguishing media on any part of the ammonia fuel and consuming system.
  • 2. a fire control plan meeting the requirements of SOLAS Chapter II-2, Regulation 15.2.4.
  • 3. a plan detailing the fire detector loops and location of fire detectors.
  • 4. a structural fire protection plan showing the main fire zones, the fire compartmentation bulkheads and the decks within the main fire zones, including fire risk categorisation of spaces and class of all fire divisions; the plan is to also allow identification of different types of spaces and their use.
  • 5. a plan showing the arrangement of fire-fighting systems, including the waterspray system protecting external surfaces. The plan is to show details of any such fixed fire-fighting system, including calculations for the quantities of the media used and the proposed rates of application, and the system documentation.
  • 6. a plan showing the arrangement of the fire-main system protecting any space, including the fuel storage hold space, fuel containment system and low-flashpoint fuel storage tanks, and ventilation trunks to such spaces, if any. The plan is to show the layout and construction of the fire main, including the main and emergency fire pumps, isolating valves, pipe sizes and materials, and the cross-connections to any other systems.
  • 7. a plan indicating the details of the proposed escape routes, including the location of respiratory and eye protection for emergency escape (e.g. EEBD).

LR A-1-03h Control, monitoring and safety systems

  • 1. description and plans of control and monitoring systems and fuel changeover arrangements for dual-fuelled machinery, including line diagrams of control circuits and lists of monitoring, control and alarm points;
  • 2. description and plans of emergency shutdown arrangements, including a list of control, monitoring and alarm points;
  • 3. a plan detailing the fixed fuel gas/vapour detection and alarm system plans;
  • 4. description of and evidence for software production and conformity;
  • 5. schedule of the parameters which are monitored and controlled, including alarms and shutdown devices; and,
  • 6. a cause and effect diagram indicating the causes and results of activation of all shutdowns associated with the ammonia fuel system.
LR A-1-03i The following are to be submitted for assignment of the GR(AM,A), GR(AM,S), GR(AM,T), GR(AM,P) and GR(AM,E) descriptive notes (or combinations thereof):
  • (a) GR(AM,A) ‘Approval in Principle’
    Submitted plans are to be sufficient to demonstrate compliance, including:
    • Preliminary Appraisal of Rules (PAR) completed in accordance with LR’s ShipRight Procedure for Risk Based Certification (RBC) requirements.
    • Risk assessment completed in accordance with LR’s ShipRight Procedure for Risk Based Certification (RBC) requirements.
    • Machinery space arrangement for fuel equipment and pipework. Vessel General Arrangement (GA) illustrating the location of vent mast, fuel storage hold space, cofferdam, tank connection space, fuel preparation room, machinery spaces, bunker stations, and other spaces containing fuel equipment and fuel tanks.
    • Ventilation arrangements for spaces with fuel equipment and pipework, including ventilated ducts and double-walled pipework.
    • Hazardous area plan.
    • Toxic area plan.
    • Fire protection arrangements.
    • Fuel system block diagram.
    • Fuel system process flow diagram.
    • Other plans related to the specific installation, e.g. bridge visibility plan for deck mounted tanks, and preliminary stability impact evaluation for tank locations above the waterline.
  • (b) GR(AM,S) ‘Structural Reinforcement Installed’

    Full details of the structural reinforcement required to support the proposed fuel tanks are to be submitted and are to include details of the proposed fuel tank type, size, location and loadings (dynamic and static) to allow verification of the structural design and calculations for the tank support arrangements.

  • (c) GR(AM,T) ‘Tank installed’
    Full details of the tank design are to be submitted as required by the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 and are to include:
    • Details of the proposed fuel tank type, size, location and loadings (dynamic and static) to allow verification of the structural design and calculations for the tank support arrangements.
    • Detailed design of tank, pressure relief arrangement and master isolation valve(s).
    • P&ID for all piping integral to the tank.
    • Ventilation for tank connection space and fuel storage hold space (where applicable).
    • Ventilation arrangements and FSHS arrangements for tanks located under deck.
    • Inert gas and inter-barrier space vent piping plans (where applicable).
    • Fire protection and cofferdam arrangements (where applicable) if deviating from prescriptive requirements of SOLAS II-2 risk assessment in accordance with MSC/Circ.1002 - Guidelines on Alternative Design and Arrangements for Fire Safety and MSC.1/Circ. 1455 - Guidelines for the Approval of Alternatives and Equivalents as Provided for in Various IMO Instruments.
    • Hazardous area plan for tank location and associated ventilation arrangements, including details of electrical equipment to be installed in the identified hazardous areas.
    • Toxic area plan for tank location and associated ventilation arrangements.
    • FMEA for tank master isolation valve and/or the master fuel valve, which is to identify:
      • (i) potential failures;
      • (ii) consequences of failure;
      • (iii) means to eliminate or prevent failure; and
      • (iv) means to eliminate or minimize consequences.
    • Risk assessment of the tank design to the extent required for LR’s ShipRight Procedure for Risk Based Certification (RBC).
  • (d) GR(AM,P) ‘Piping installed’

    Full details of the piping system design are to be submitted as required by the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 and are to include:

    • Piping design – bunker piping, fuel delivery piping.
    • Fuel processing system design (where applicable).
    • Double-wall arrangement (including double block and bleed valves(s)).
    • Pipe stress analysis (where applicable).
    • High pressure analysis (where applicable).
    • Structural fire protection plan for fuel preparation room and tank connection space.
    • Bunker station location and associated hazardous area, for both flammability and toxicity, assessment including details of electrical equipment to be installed in the identified hazardous areas.
    • Risk assessment of the piping design to the extent required for LR’s ShipRight Procedure for Risk Based Certification (RBC).
  • (e) GR(AM,E) ‘Equipment and machinery installed’

    Full details of the equipment and machinery to be reflected in the descriptive note are to be submitted in accordance with the plans and information required by the relevant Chapters of the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, July 2022 and the Rules and Regulations for the Classification of Ships, July 2022, including details of exhaust gas ducting arrangements and details of associated control and electrical systems.

5 Ship design and arrangement

5.1 Goal

LR 5.1-01 The goal of this Chapter is to provide for safe location, space arrangements and mechanical protection of power generation equipment, fuel storage systems, fuel supply equipment and refuelling systems.

5.2 Functional requirements

LR 5.2-01 This Chapter is related to functional requirements in 3.2.1 to 3.2.3, 3.2.5, 3.2.6, 3.2.8, 3.2.12 to 3.2.15 and 3.2.17. In particular the following apply:
  • 1. the fuel tank(s) shall be located in such a way that the probability of the tank(s) being damaged following a collision or grounding is reduced to a minimum, taking into account the safe operation of the ship and other hazards that may be relevant to the ship;
  • 2. fuel containment systems, fuel piping and other fuel sources of release shall be so designed and arranged that released fuel is led to a safe location in the open air;
  • 3. the access or other openings to spaces containing fuel sources of release shall be so arranged that flammable, asphyxiating or toxic gas cannot escape to spaces that are not designed for the presence of such gases;
  • 4. fuel piping shall be protected against mechanical damage;
  • 5. the propulsion and fuel supply system shall be so designed that safety actions after any leakage do not lead to an unacceptable loss of power; and
  • 6. the probability of a gas explosion in a machinery space with ammonia fuelled machinery shall be minimized.

5.3 General

LR 5.3-01 The general requirements for the ship design and arrangement shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.3 Regulations – General.

5.4 Machinery space

LR 5.4-01 Machinery spaces shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.4 Machinery space concepts 5.4.1.

5.5 Gas-safe machinery space

LR 5.5-01 Gas-safe machinery spaces shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.5 Regulations for gas safe machinery space.

5.6 Location and protection of fuel piping

LR 5.6-01 The location and protection of fuel containment systems shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.7 Regulations for location and protection of fuel piping 5.7.1 to Part A-1, 5.7 Regulations for location and protection of fuel piping 5.7.3 inclusive.

5.7 Fuel preparation room

LR 5.7-01 Fuel preparation rooms shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.8 Regulations for fuel preparation room design LR 5.8-02 and Part A-1, 5.8 Regulations for fuel preparation room design LR 5.8-04, together with the additional requirement(s) of this Section.

LR 5.7-02 Fuel preparation room shall contain only equipment essential for fuel preparation and any necessary safety related equipment.

LR 5.7-03 Fuel preparation rooms shall be arranged to safely contain and manage leakage. The Reasonably Foreseeable Worst Case leakage shall be determined.

LR 5.7-04 The fuel preparation room shall be provided with ventilation in accordance with Appendix LR2, Part A-1, 13.6 Fuel preparation room of these Rules.

5.8 Bilge systems

LR 5.8-01 Bilge systems shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.9 Regulations for bilge systems, together with the additional requirement(s) of this Section.

LR 5.8-02 Bilge wells shall be provided with a high-level alarm and gas detection as applicable.

LR 5.8-03 Bilge well capacity shall consider activation of water screens where fitted.

LR 5.8-04 If a dedicated ammonia contaminated water holding tank is provided on board, the bilge system shall be segregated from other bilge systems and the arrangement shall be subject to special consideration within the risk assessment.

5.9 Drip trays

LR 5.9-01 Drip trays shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.10 Regulations for drip trays.

5.10 Bunkering station

LR 5.10-01 Bunkering stations shall be in accordance with Appendix LR2, Part A-1, 8.3 Bunkering station of these Rules, together with the additional requirement(s) of this Section.

LR 5.10-02 Bunkering stations shall contain only equipment essential for bunkering and any necessary safety related equipment.

LR 5.10-03 Bunkering stations shall be arranged to safely contain and manage leakage. The Reasonably Foreseeable Worst Case leakage shall be determined.

LR 5.10-04 Bunkering stations shall be provided with ventilation in accordance with Appendix LR2, Part A-2, 13.7 Bunkering station of these Rules.

5.10 Tank connection space

LR 5.10-01 Tank connection spaces shall be in accordance with Appendix LR2, Part A-1, 6. Fuel Containment System, 6.3 General of the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels.

5.11 Arrangement of entrances and other openings in enclosed spaces

LR 5.11-01 Entrances to spaces containing ammonia supplied machinery and equipment shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.11 Regulations for arrangement of entrances and other openings in enclosed spaces 5.11.1 to Part A-1, 5.11 Regulations for arrangement of entrances and other openings in enclosed spaces5.11.5 inclusive, together with the additional requirement(s) of this Section.

LR 5.11-02 Bunkering stations, tank connection spaces, and fuel preparation rooms shall have two means of escape as widely separated as possible, one of which is to open outwards and give direct access to the open deck. Where direct access to the open deck is not practicable, an airlock shall be provided.

LR 5.11-03 Water screens shall be provided on the outside of all access doors to bunkering stations, tank connection spaces, and fuel preparation rooms, which shall be operable manually from outside the compartment and automatically in the event of gas detection or emergency shutdown.

LR 5.11-04 Access doors or hatches to bunkering stations, tank connection spaces, and fuel preparation rooms shall be gastight towards other enclosed spaces in the ship and adjacent open areas.

5.12 Airlocks

LR 5.12-01 Airlocks serving spaces containing machinery and equipment containing ammonia shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 5.12 Regulations for airlocks.

5.13 Personal protective equipment

LR 5.13-01 Any personal protective equipment (PPE) identified in the risk assessment is to be provided in accordance with the requirements of, and to the satisfaction of, the Administration.

6 Fuel containment system

6.1 Goal

LR 6.1-01 The goal of this Chapter is to provide that gas storage is adequate so as to minimize the risk to personnel, the ship and the environment to a level that is equivalent to a conventional oil fuelled ship.

6.2 Functional requirements

LR 6.2-01 This Chapter is related to functional requirements in 3.2.1, 3.2.2, 3.2.5 and 3.2.8 to 3.2.17. In particular the following apply:
  • 1. the fuel containment system shall be so designed that a leak from the tank or its connections does not endanger the ship, persons on board or the environment. Potential dangers to be avoided include:
    • (a) exposure of ship materials to temperatures below acceptable limits;
    • (b) flammable fuels spreading to locations with ignition sources;
    • (c) toxicity potential and risk of oxygen deficiency due to fuels and inert gases;
    • (d) restriction of access to muster stations, escape routes and life-saving appliances (LSA); and,
    • (e) reduction in availability of LSA.
  • 2. the pressure and temperature in the fuel tank shall be kept within the design limits of the containment system and possible carriage requirements of the fuel;
  • 3. the fuel containment arrangement shall be so designed that safety actions after any gas leakage do not lead to an unacceptable loss of power;
  • 4. if portable tanks are used for fuel storage, the design of the fuel containment system shall be equivalent to permanent installed tanks as described in this Chapter; and
  • 5. the fuel containment system shall not vent directly to atmosphere during normal operation.

6.3 General

LR 6.3-01 The general requirements for the fuel containment system shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.3 Regulations - General 6.3.2, 6.3.3, LR6.3-01, 6.3.5 to 6.3.9, LR6.3-02, 6.3.11 and 6.3.12, together with the additional requirement(s) of this Section.

LR 6.3-02 All tank connections, fittings, flanges and tank valves are to be enclosed in gastight tank connection spaces. The space shall be able to safely contain leakage in case of leakage from the tank connections.

6.4 Liquefied gas fuel containment

LR 6.4-01 Fuel containment tanks shall be in accordance with Ch 4, Part E - Tank Types of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk, July 2022.

LR 6.4-02 Secondary barriers in relation to the tank types are to be in accordance with Ch 4, Part A, 4.5 Secondary barriers in relation to tank types of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk, July 2022.

LR 6.4-03 All materials for the construction of the fuel containment system are to be in accordance with Ch 6 Materials of Construction and Quality Control and Ch 17.12 Ammonia of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk, July 2022.

6.5 Portable fuel storage tanks

LR 6.5-01 Portable fuel storage tanks shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.5 Regulations for portable liquefied gas fuel tanks.

6.6 Pressure relief system

LR 6.6-01 Fuel storage tank pressure relief systems shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.7 Regulations for pressure relief system together with the additional requirement(s) of this Section.

LR 6.6-02 Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.7.2 Pressure relief systems for liquefied gas fuel tanks 6.7.2.8 shall be modified with the following: all vent mast exits shall be arranged at a distance at least equal to B or 25 m, whichever is less, from the nearest air intake, outlet or opening to accommodation spaces, services spaces and control stations, and other non-toxic and non-hazardous areas, or exhaust outlet from machinery installations.

6.7 Loading limit for liquefied gas fuel tanks

LR 6.7-01 Storage tank filling limits shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.8 Regulations on loading limit for liquefied gas fuel tanks.

6.8 Maintaining of fuel storage condition

LR 6.8-01 Maintenance of the fuel storage condition shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.9 Regulations for the maintaining of fuel storage condition.

6.9 Atmospheric control within the fuel containment system

LR 6.9-01 Atmospheric control within the fuel containment system shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.10 Regulations on atmospheric control within the fuel containment system, together with the additional requirement(s) of this Section.

LR 6.9-02 The fuel containment system shall not vent fuel directly to atmosphere during normal operation. The ammonia concentration of fuel released to atmosphere shall not present a significant health hazard at the point of release.

LR 6.9-03 The release of fuel directly to atmosphere in an emergency situation shall be acceptably safe. The arrangements shall be specially considered and acceptable to the National Administration.

6.10 Atmosphere control within fuel storage hold spaces (other than Type C independent tanks)

LR 6.10-01 Atmosphere control shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.11 Regulations on atmosphere control within fuel storage hold spaces (Fuel containment systems other than type C independent tanks).

6.11 Atmospheric control within fuel storage hold spaces surrounding Type C independent tanks

LR 6.11-01 Atmosphere control shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.12 Regulations on environmental control of spaces surrounding type C independent tanks.

6.12 Inerting

LR 6.12-01 Inerting arrangements shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.13 Regulations on inerting, together with the additional requirement(s) of this Section.

LR 6.12-02 Carbon dioxide may form carbonates in contact with ammonia and is therefore not permitted for use as an inert gas.

6.13 Inert gas production and storage on board

LR 6.13-01 Inerting gas production and storage shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 6.14 Regulations on inert gas production and storage on board.

7 Material and general pipe design

7.1 Goal

LR 7.1-01 The goal of this Chapter is to ensure the safe handling of fuel, under all operating conditions, to minimize the risk to the ship, personnel and to the environment, having regard to the nature of the products involved.

7.2 Functional requirements

LR 7.2-01 This Chapter relates to functional requirements in 3.2.1, 3.2.5, 3.2.6, 3.2.8, 3.2.9 and 3.2.10. In particular the following apply:
  • 1. fuel piping shall be capable of absorbing thermal expansion or contraction caused by extreme temperatures of the fuel without developing substantial stresses;
  • 2. provision shall be made to protect the piping, piping system and components, and fuel tanks from excessive stresses due to thermal movement and from movements of the fuel tank and hull structure;
  • 3. if the fuel gas contains heavier constituents that may condense in the system, means for safely removing the liquid shall be fitted; and,
  • 4. low temperature piping shall be thermally isolated from the adjacent hull structure, where necessary, to prevent the temperature of the hull from falling below the design temperature of the hull material.

7.3 General pipe design

LR 7.3-01 Pipe design shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 7.3 Regulations for general pipe design.

LR 7.3-02 For piping systems the requirements of Pt 5, Ch 12, 1.6 Classes of piping systems and component, Pt 5, Ch 12, 9 Piping for LPG/LNG carriers, gas fuelled ships and classed refrigeration systems of the Rules and Regulations for the Classification of Ships, July 2022 are to be applied. Systems containing ammonia during normal or abnormal operation are to be considered as Class I systems irrespective of the operational pressure.

7.4 Materials

LR 7.4-01 Except where otherwise required by these Rules, materials are to comply with the relevant requirements of the Rules for the Manufacture, Testing and Certification of Materials, July 2022.

LR 7.4-02 Steels conforming to grades LT–DH 32, LT–EH 32 and LT–FH 32 of Table 3.6.3 Mechanical properties for acceptance purposes (see Note 1) of Ch 3 Rolled Steel Plates, Strip, Sections and Bars of the Rules for the Manufacture, Testing and Certification of Materials depending on the design temperature, are suitable for the construction of tanks for anhydrous ammonia, subject to the additional requirements of Sections LR 7.4-03 and LR 7.4-04.

LR 7.4-03 All plates, sections, forgings for fuel tanks, secondary barriers and process pressure vessels shall as a minimum fulfil the material and testing requirements stated in the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 7.4 Regulations for materials, Table LR 7.2.

LR 7.4-04 All material and construction requirements shall be in accordance with Ch 17, 17.12 Ammonia of the Rules and Regulations for the Construction and Classification of Ships for the Carriage of Liquefied Gases in Bulk.

LR 7.4-05 For non-standard/alternative materials, the framework of MSC.1/Circ.1622 – Guidelines for the Acceptance of Alternative Metallic Materials for Cryogenic Service in Ships Carrying Liquefied Gases in Bulk and Ships Using Gases or Other Low-Flashpoint Fuels and MSC.1/Circ.1648– Amendments to the Guidelines for the Acceptance of Alternative Metallic Materials for Cryogenic Service in Ships Carrying Liquefied Gases in Bulk and Ships Using Gases or Other Low-Flashpoint Fuels shall be followed, as applicable. Furthermore, for LR acceptance of these materials, the Special Consideration Process shall be followed as detailed in the Guidance Notes for Special Consideration Process for Materials Application,together with the additional requirement(s) of this Section.

LR 7.4-06 The following materials of construction for the fuel system and associated pipes, valves, fittings and other items of equipment normally in direct contact with the fuel liquid or vapour shall not be used: mercury, copper and copper-bearing alloys, and zinc.

LR 7.4-07 All non-metallic materials (e.g. polymers, composite, elastomer, etc.) to be used in the construction of the bunkering stations, fuel containment system (including piping), fuel supply system, consumers and other associated equipment shall be identified, submitted to LR and where appropriate the requirements contained within the Rules and Regulations for the Classification of Ships for the Carriage of Liquefied Gases in Bulk, Appendix 4 – Non-metallic Materials shall be followed.

8 Bunkering

8.1 Goal

LR 8.1-01 The goal of this Chapter is to provide for suitable systems on board the ship to ensure that bunkering can be conducted without causing danger to persons, the environment or the ship.

8.2 Functional requirements

LR 8.2-01 This Chapter is related to functional requirements in 3.2.1 to 3.2.11 and 3.2.13 to 3.2.17. In particular the following applies:

  • 1. the piping system for transfer of fuel to the storage tank shall be designed such that any leakage from the piping system cannot cause danger to personnel, the environment or the ship.

8.3 Bunkering station

LR 8.3-01 Bunkering stations shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 8.3 Regulations for bunkering station, LR 8.3-01, 8.3.1.2 to 8.3.1.5, LR 8.3-03, 8.3.2 together with the additional requirement(s) of this Section.

LR 8.3-02 The bunkering station shall be closed or semi-enclosed.

LR 8.3-03 Bunkering stations shall be subject to special consideration within the risk assessment, with particular consideration given to in addition to Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels,Part A-1, LR 8.3-01:

  • 1. the Reasonably Foreseeable Worst Case leakage scenario;
  • 2. the toxic area plan for the ship; and
  • 3. access to bunkering stations from non-toxic areas through airlocks.

LR 8.3-03 Drip trays are not to drain overboard.

8.4 Bunkering manifold

LR 8.4-01 Bunkering manifolds shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 8.4 Regulations for manifold.

8.5 Bunkering system

LR 8.5-01 The bunkering system shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 8.5 Regulations for bunkering system, together with the additional requirement(s) of this Section.

LR 8.5-02 Closure of remotely operated shutdown valves shall commence without delay but shall not create transient overpressures. The closing time shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part B-1, Ch 16, 16.7.3 System testing regulations 16.7.3.7.

9 Fuel supply to consumers

9.1 Goal

LR 9.1-01 The goal of this Chapter is to ensure safe and reliable distribution of fuel to the consumers.

9.2 Functional requirements

LR 9.2-01 This Chapter is related to functional requirements in 3.2.1 to 3.2.6, 3.2.8 to 3.2.11 and 3.2.13 to 3.2.17. In particular the following apply:

  • 1. the fuel supply system shall be so arranged that the consequences of any release of fuel will be minimized, while providing safe access for operation and inspection;
  • 2. the piping system for fuel transfer to the consumers shall be designed in such a way that a failure of one barrier cannot lead to a leak from the piping system into the surrounding area causing danger to the persons on board, the environment or the ship;
  • 3. fuel lines outside the machinery spaces shall be installed and protected so as to minimize the risk of injury to personnel and damage to the ship in case of leakage; and
  • 4. the fuel supply system shall not vent directly to atmosphere during normal operation.

9.3 Redundancy of fuel supply

LR 9.3-01 The redundancy of the fuel supply system for single fuel installations shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.3 Regulations on redundancy of fuel supply.

9.4 Safety functions of fuel supply system

LR 9.4-01 The safety functions of the fuel supply system shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.4 Regulations on safety functions of gas supply system, together with the additional requirement(s) of this Section.

LR 9.4-02 The fuel supply system shall not vent fuel directly to atmosphere during normal operation including fuel changeover and engine stop, e.g. from double block and bleed valve arrangements. The ammonia concentration of fuel released to atmosphere shall not present a significant health hazard at the point of release.

LR 9.4-03 The release of fuel to atmosphere in an emergency situation shall be acceptably safe. Gas dispersion analyses will be specially considered and shall be acceptable to the National Administration.

LR 9.4-04 It shall be possible to empty, purge and inert fuel piping systems.

LR 9.4-05 Closure of remotely operated shutdown valves shall commence without delay but shall not create transient overpressures.

9.5 Fuel distribution outside of machinery spaces

LR 9.5-01 Fuel distribution outside of machinery spaces shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.5 Regulations for fuel distribution outside of machinery space together with the additional requirement(s) of this Section.

LR 9.5-02 If fuel pipes on open spaces in the ship are not protected by a secondary enclosure, other solutions providing an equivalent level of safety shall be applied subject to special consideration within the risk assessment.

9.6 Fuel supply to consumers in gas-safe machinery spaces

LR 9.6-01 The fuel supply to consumers in gas-safe machinery spaces shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.6 Regulations for fuel supply to consumers in gas-safe machinery spaces.

9.7 Design of ventilated duct and outer pipe against inner pipe gas leakage

LR 9.7-01 The design of fuel piping ventilated ducts and outer piping shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.8 Regulations for the design of ventilated duct, outer pipe against inner pipe gas leakage.

9.8 Compressors and pumps

LR 9.8-01 Fuel compressors and pumps shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.9 Regulations for compressors and pumps.

9.9 Vaporisers, heat exchangers and pressure vessels

LR 9.9-01 The design and arrangement of vaporisers, heat exchangers and pressure vessels shall be in accordance with the requirements of Pt 5, Ch 11 Other Pressure Vessels of the Rules and Regulations for the Classification of Ships or international or national standards (e.g. ASME) acceptable to LR.

10 Power generation including propulsion and other consumers

10.1 Goal

LR 10.1-01 The goal of this Chapter is to provide safe and reliable delivery of mechanical, electrical or thermal energy.

10.2 Functional requirements

LR 10.2-01 This Chapter is related to functional requirements in 3.2.1, 3.2.11, 3.2.13, 3.2.16 and 3.2.17. In particular the following apply:
  • 1. the exhaust systems shall be configured to prevent any accumulation of unburnt fuel;
  • 2. unless designed with the strength to withstand the worst case overpressure due to ignited gas leaks, engine components or systems containing or likely to contain an ignitable gas and air mixture shall be fitted with suitable pressure relief systems. Dependent on the particular engine design this may include the air inlet manifolds and scavenge spaces;
  • 3. the explosion venting system shall be led away from where personnel may normally be present;
  • 4. all fuel consumers shall have a separate exhaust system;
  • 5. the venting of fuel directly to atmosphere during normal operation shall be prevented; and
  • 6. exhaust gas emissions shall not present a significant health hazard.

10.3 Internal combustion engines of piston type

LR 10.3-01 The general requirements for internal combustion engines of piston type shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 10.3 Regulations for internal combustion engines of piston type,together with the additional requirement(s) of this Section.

LR 10.3-02 Internal combustion engines of piston type shall be in accordance with Pt 5, Ch 2 Reciprocating Internal Combustion Engines of the Rules and Regulations for the Classification of Ships, July 2022.

LR 10.3-03 In addition to demonstrating that the potential explosion hazards have been considered, the safety concept for the engine is also to take account of the toxic injury potential and is to document the arrangements to prevent toxic injury.

LR 10.3-04 The release of fuel directly to atmosphere during normal operation of the engine shall be prevented. The ammonia concentration of fuel released to atmosphere shall not present a significant health hazard at the point of release.

LR 10.3-05 The release of fuel directly to atmosphere in an emergency situation shall be acceptably safe. The arrangements shall be specially considered and acceptable to the National Administration.

LR 10.3-06 The ammonia concentration of engine exhaust gases released to atmosphere shall not present a significant health hazard at the point of release.

LR 10.3-07 The arrangements for purging of the engine exhaust gas system are to be considered in the safety concept for the engine.

LR 10.3-08 Exhaust gas emission abatement systems required to prevent the release of emissions which would otherwise present a significant health hazard are to be considered in the safety concept for the engine, including failure of the exhaust gas emission abatement system.

LR 10.3-09 Fuel gas detection shall be provided in locations where fuel gases may accumulate.

10.4 Fuel cell installations

LR 10.4-01 Fuel cell installations shall be in accordance with the requirements of Pt 5, Ch 26 Fuel Cell Power Installations of the Rules and Regulations for the Classification of Ships, July 2022.

11 Fire Safety

11.1 Goal

LR 11.1-01 The goal of this Chapter is to provide for fire protection, detection and fighting for all system components related to the storage, conditioning, transfer and use of ammonia as ship fuel.

11.2 Functional requirements

LR 11.2-01 This Chapter is related to functional requirements in 3.2.2, 3.2.4, 3.2.5, 3.2.7, 3.2.12, 3.2.14, 3.2.15 and 3.2.17.

11.3 Fire protection

LR 11.3-01 Fire protection shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 11.3 Regulations for fire protection 11.3.1 to Part A-1, 11.3 Regulations for fire protection LR 11.3-05.

11.4 Fire main

LR 11.4-01 Fire protection shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 11.4 Regulations for fire main.

11.5 Waterspray system

LR 11.5-01 The waterspray system shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 11.5 Regulations for waterspray system, together with the additional requirement(s) of this Section.

LR 11.5-02 The waterspray system shall also provide coverage for exposed safety related equipment both for fire and toxicity protection, including equipment determined necessary in the risk assessment.

LR 11.5-03 Manual activation points shall be readily accessible in non-hazardous and non-toxic areas.

LR 11.5-04 Those areas covered by waterspray should provide for safe transit for the exit of personal from those areas (e.g. secure walkways, gratings, non-slip surfaces, etc.).

11.6 Fire detection and alarm system.

LR 11.6-01 The fire detection and alarm system shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 11.7 Regulations for fire detection and alarm system, together with the additional requirement(s) of this Section.

LR 11.6-01 The fire detection and alarm system shall also be in accordance Appendix LR2, Part A-1, Ch 15 Control, Monitoring and Safety Systems of these Rules.

12 Explosion and toxic injury prevention

12.1 Goal

LR 12.1-01 The goal of this Chapter is to provide for the prevention of explosions and for the limitation of their effects, and to provide for the prevention of toxic injury.

12.2 Functional requirements

LR 12.2-01 This Chapter is related to functional requirements in 3.2.2 to 3.2.8, 3.2.12 to 3.2.14 and 3.2.17. In particular the following apply:
  • 1. the probability of explosions shall be reduced to a minimum by:
    • a. reducing the number of leakage sources (e.g. flanged joints),
    • b. reducing the probability of formation of ignitable mixtures, and
    • c. reducing the number of sources of ignition.
  • 2. the probability of toxic injury shall be reduced to a minimum by:
    • a. reducing the number of leakage sources (e.g. flanged joints), and
    • b. implementation of appropriate safeguards to prevent injury in the event of a toxic release.

12.3 General

LR 12.3-01 The general requirements for explosion and toxic injury prevention shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 12.3 Regulations - General, together with the additional requirement(s) of this Section.

LR 12.3-02 In addition to a hazardous areas classification study, a toxic areas classification study is also to be undertaken. The objective of the study is to identify areas or spaces in which a toxic atmosphere is present or may be expected to be present, such that appropriate safeguards may be implemented and access to such areas restricted.

LR 12.3-03 The scope of the toxic areas classification study is to consider all machinery and equipment which could represent a source of release of toxic gas in:

  • 1. normal operation, start-up, normal shutdown, non-use and emergency shutdown of the fuel-gas system; and,
  • 2. equipment intended for recovery from unintended releases of gas (e.g. venting systems).

LR 12.3-04 Life-saving equipment, muster stations and escape routes from other locations shall not be located in hazardous and/or toxic areas.

12.4 Area classification

LR 12.4-01 Hazardous areas classification shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 12.4 Regulations on area classification, together with the additional requirement(s) of this Section.

LR 12.4-02 Toxic areas classification shall be undertaken separately to hazardous areas classification.

LR 12.4-03 Toxic areas shall be classified into zones based upon the frequency of the occurrence and duration of a toxic atmosphere, as follows:

  • Zone A: an area in which a toxic atmosphere is present continuously or for long periods or frequently; and,
  • Zone B: an area in which a toxic atmosphere is not likely to occur during normal operation but, if it does occur, will persist for a short period only.

LR 12.4-04 A toxic atmosphere is considered to be one in which the ammonia concentration presents a significant health hazard.

12.5 Hazardous area zones

LR 12.5-01 Hazardous area zones shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 12.5 Hazardous area zones.

12.6 Toxic area zones

LR 12.6-01 Toxic area zones shall be specially considered in accordance with the risk assessment required by 4.2 Risk assessment and Risk Based Certification (RBC) in Part A of this Appendix, and the safeguards considered necessary to prevent toxic injury are to be established.

LR 12.6-02 Zone A toxic areas include the interiors of fuel tanks, equipment and pipework containing fuel, and any pipework for pressure-relief or other venting systems for fuel tanks, pipes and equipment containing fuel.

LR 12.6-03 Zone B toxic areas include areas or spaces in which potential leak sources are located, including the interiors of ducts and double pipes and areas in the vicinity of openings and outlets from such areas and spaces.

LR 12.6-04 Vent mast outlets shall be arranged according to the following:

  • 1. equal to B or 25 m, whichever is less, from the nearest air intake, outlet or opening to accommodation spaces, service spaces, control stations and other non-toxic and non-hazardous areas, exhaust outlets from machinery installations, or areas where unprotected persons may be present; and,
  • 2. at least B/3 or 6 m, whichever is the greater, above the open deck, working areas, walkways and access gangways or areas where unprotected persons may be present.

LR 12.6-05 All other vent outlets shall be arranged according to the following:

  • 1. at least 15 m from the nearest air intake, outlet or opening to accommodation spaces, service spaces, control stations and other non-toxic and non-hazardous areas, exhaust outlets from machinery installations, or areas where unprotected persons may be present; and,
  • 2. at least 6 m above working areas, walkways and access gangways.

LR 12.6-06 All ventilation outlets from toxic areas shall be arranged according to the following:

  • 1. at least 15 m from the nearest air intake, outlet or opening to accommodation spaces, service spaces, control stations and other non-toxic and non-hazardous areas, exhaust outlets from machinery installations, or areas where unprotected persons may be present; and,
  • 2. at least 6 m above working areas, walkways and access gangways.

LR 12.6-07 Bunkering manifolds shall be arranged according to the following:

  • 1. at least 15 m from the nearest air intake, outlet or opening to accommodation spaces, service spaces and control stations, exhaust outlets from machinery installations, or areas where unprotected persons may be present.

13 Ventilation

13.1 Goal

LR 13.1-01 The goal of this Chapter is to provide for the ventilation required for safe operation of gas-fuelled machinery and equipment.

13.2 Functional requirements

LR 13.2-01 This Chapter is related to functional requirements in 3.2.2, 3.2.5, 3.2.8, 3.2.10, 3.2.12 to 3.2.14 and 3.2.17.

13.3 General

LR 13.3-01 The general ventilation requirements shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 13.3 Regulations – General, together with the additional requirement(s) of this Section.

LR 13.3-02 Independent permanently installed mechanical ventilation shall be provided in:
  • 1. tank connection space;
  • 2. machinery space;
  • 3. fuel preparation room;
  • 4. enclosed and semi-enclosed bunkering station;
  • 5. ducts and double-walled pipes; and
  • 6. any spaces requiring mechanical ventilation identified in the risk assessment.

LR 13.3-03 The number and power of the ventilation fans shall be such that 100 per cent of the required ventilation capacity remains available in each of the spaces listed in LR 13.3-02, if a fan with a separate circuit from the main switchboard or emergency switchboard, or a group of fans with common circuit from the main switchboard or emergency switchboard, is inoperable.

LR 13.3-04 Ventilation fan failure is to be indicated by an alarm at a continuously manned central control station with automatic changeover of ventilation fans where necessary to maintain the ventilation capacity as detailed in Table 1 Control, alarm safety systems.

LR 13.3-05 Loss of ventilation in the bunkering station or in ducts and double-walled pipes transferring bunker fuel to the fuel storage tank shall activate an emergency stop of the bunkering process via the ESD system.

LR 13.3-06 Loss of ventilation in the tank connection space, in the fuel preparation room, or in fuel supply ducts or double-walled pipes before master gas valve(s) shall activate an automatic shutdown of the tank master isolation valve.

LR 13.3-07 Loss of ventilation in fuel supply ducts or double-walled pipes after the master gas valve(s) shall activate an automatic shutdown of the master gas valve(s) required to isolate the unventilated fuel supply ducts or double pipes.

LR 13.3-08 All air intakes and other openings to accommodation, service spaces, control stations, machinery spaces, and other manned spaces shall be fitted with closing devices. It shall be possible to activate closing both manually from inside the space and automatically based on activation of gas detection in accordance Part A-1, 15.8 Gas Detection LR 15.8-04.

13.4 Tank connection space

LR 13.4.01 The ventilation shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 13.4 Regulations for tank connection space.

13.5 Machinery spaces

LR 13.5.01 The ventilation shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 13.5 Regulations for machinery spaces 13.5.1 to Part A-1, 13.5 Regulations for machinery spaces LR 13.5-01 inclusive.

13.6 Fuel preparation room

LR 13.6.01 The ventilation shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 13.6 Regulations for fuel preparation room,together with the additional requirement(s) of this Section.

LR 13.6.02 The fuel preparation room shall be provided with both normal and emergency ventilation.

LR 13.6.03 The normal ventilation shall be in continuous operation during normal operation and have a ventilation rate of at least 30 air changes per hour.

LR 13.6.04 The emergency ventilation shall be activated in the event of ammonia detection within the space and have a ventilation rate sufficient to ensure the atmosphere within the space for the Reasonably Foreseeable Worst Case leakage scenario shall not present a significant health hazard. Where the emergency ventilation rate is calculated to be no greater than the normal ventilation rate, no emergency ventilation is required.

13.7 Bunkering station

LR 13.7-01 The ventilation shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 13.7 Regulations for bunkering station, together with the additional requirement(s) of this Section.

LR 13.7-02 Enclosed and semi-enclosed bunkering stations shall be provided with both normal and emergency ventilation.

LR 13.7-03 The normal ventilation shall be in continuous operation during normal operation and have a ventilation rate of at least 30 air changes per hour.

LR 13.7-04 The emergency ventilation shall be activated in the event of ammonia detection within the space and have a ventilation rate sufficient to ensure the atmosphere within the space for the Reasonably Foreseeable Worst Case leakage scenario shall not present a significant health hazard. Where the emergency ventilation rate is calculated to be no greater than the normal ventilation rate, no emergency ventilation is required.

13.8 Ducts and double-walled pipes

LR 13.8-01 The ventilation shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 13.8 Regulations for ducts and double pipes.

14 Electrical installations

14.1 Goal

LR 14.1-01 The goal of this Chapter is to provide for electrical installations that minimize the risk of ignition in the presence of a flammable atmosphere.

14.2 Functional requirements

LR 14.2-01 This Chapter is related to functional requirements in 3.2.1, 3.2.2, 3.2.4, 3.2.7, 3.2.8, 3.2.11, 3.2.13 and 3.2.16 to 3.2.18. In particular the following applies:

  • 1. Electrical generation and distribution systems, and associated control systems, shall be designed such that a single fault will not result in the loss of ability to maintain fuel tank pressures and hull structure temperature within normal operating limits.

14.3 General

LR 14.3-01 The general electrical installation requirements shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 14.3 Regulations - General, together with the additional requirement(s) of this Section.

LR 14.3-02 Electrical equipment located in hazardous areas shall be suitable for ammonia atmospheres and at least meet the Temperature Class T1 and Equipment Group IIA.

15 Control, monitoring and safety systems

15.1 Goal

LR 15.1-01 The goal of this Chapter is to provide for the arrangement of control, monitoring and safety systems that support an efficient and safe operation of the gas-fuelled installation as covered in the other Chapters of this Code.

15.2 Functional requirements

LR 15.2-01 This Chapter is related to functional requirements in 3.2.1, 3.2.2, 3.2.11, 3.2.13 to 3.2.15, 3.2.17 and 3.2.18. In particular the following apply:
  • 1. the control, monitoring and safety systems of the fuel installation shall be so arranged that the remaining power for propulsion and power generation is in accordance with Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 9.3 Regulations on redundancy of fuel supply 9.3.1 in the event of single failure;
  • 2. a gas safety system shall be arranged to close down the gas supply system automatically upon failure in systems as described in Table 1 Control, alarm safety systems, and upon other fault conditions which may develop too fast for manual intervention;
  • 3. the safety functions shall be arranged in a dedicated fuel safety system that is independent of the fuel control system in order to avoid possible common cause failures. This includes power supplies and input and output signals;
  • 4. the safety systems including the field instrumentation shall be arranged to prevent spurious shutdown, e.g. as a result of a faulty gas detector or a wire break in a sensor loop;
  • 5. where two or more fuel supply systems are required to meet the regulations, each system shall be fitted with its own set of independent control and safety systems;
  • 6. the fuel safety system is to be designed to ‘fail-safe’ such that failure does not result in a hazardous situation. The behaviour and status on failure and fault detection are to be defined; and,
  • 7. the fuel safety system and fuel control system shall be provided with:
    • a. visual and audible alerts of failure;
    • b. fault tolerance of sensor inputs, e.g. range checking, wire break monitoring;
    • c. self-monitoring capabilities to detect both functional and hardware failures;
    • d. proportional control valves with position feedback;
    • e. manual control of remotely controlled equipment (where appropriate);
    • f. instrumentation devices to allow local and remote reading of essential parameters associated with storage, processing and bunkering;
    • g. redundant data communication (where redundancy is required); and
    • h. safeguards to prevent unauthorised modification of process-related parameters.

15.3 General

LR 15.3-01 The general control, monitoring and safety systems requirements shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.3 Regulations – General, together with the additional requirement(s) of this Section.

LR 15.3-02 Control, alarm and safety systems requirements shall be in accordance with Table 1 Control, alarm safety systems.

LR 15.3-03 The system behaviour on failure and fault detection shall be defined by a Failure Mode and Effect Analysis (FMEA) carried out in accordance with Pt 6, Ch 1, 2.14 Programmable electronic systems - Additional requirements for integrated systems, 2.14.5 of the Rules and Regulations for the Classification of Ships. Any messages describing actions required of the operator may be defined as part of the above process, see Pt.6, Ch.1, Sect. 2.3 Alarm systems, general requirements of the Rules and Regulations for the Classification of Ships.

15.4 Bunkering and liquefied gas fuel tank monitoring

LR 15.4-01 Bunkering and liquefied gas fuel tank monitoring shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1,, 15.4 Regulations for bunkering and liquefied gas fuel tank monitoring.

15.5 Bunkering control

LR 15.5-01 Bunkering control shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.5 Regulations for bunkering control.

15.6 Gas compressor monitoring

LR 15.6-01 Gas compressor monitoring shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.6 Regulations for gas compressor monitoring.

15.7 Engine monitoring

LR 15.7-01 Engine monitoring shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.7 Regulations for gas engine monitoring.

15.8 Gas detection

LR 15.8-01 Gas detection shall be in accordance with the Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.8 Regulations for gas detection 15.8.1 to Part A-1, 15.8 Regulations for gas detection 15.8.9 inclusive,together with the additional requirement(s) of this Section.

LR 15.8-02 All gas detection limits are to be in accordance with the requirements of, and to the satisfaction of, the Administration.

LR 15.8-03 At least three gas detectors shall be provided at each location and the total number of detectors in each location shall take into account the size, layout and ventilation of the space.

LR 15.8-04 Permanently installed gas detectors shall also be fitted in:
  1. the bunkering station;
  2. at ventilation inlets to accommodation, service spaces, control stations, machinery spaces, and other manned spaces; and,
  3. locations and spaces if required based on the risk assessment.

LR 15.8-05 The detectors shall be located where vapour may accumulate and taking into account credible points of leakage, specific gravity of the vapour, process pressure, ambient conditions, equipment arrangement, accumulation points and ventilation air flows. The location of detectors shall be determined in accordance with a dispersion modelling study.

LR 15.8-06 Each gas detector shall be capable of indicating an alarm condition.

LR 15.8-07 Alarm and safety systems shall be activated by a voting system with the following logic circuit:
  • 1. alarm systems shall be activated with a one-out-of-three logic circuit (1oo3); and,
  • 2. safety systems shall be activated with a two-out-of-three logic circuit (2oo3).

LR 15.8-08 Arrangements are to allow gas detectors to be readily tested and calibrated in their mounted positions.

15.9 Fire detection

LR 15.9-01 Fire detection shall be in accordance with Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.9 Regulations for fire detection.

15.10 Ventilation and inerting

LR 15.10-01 Ventilation monitoring shall be in accordance with Rules and Regulations for the Classification of Ships using Gases or other Low-flashpoint Fuels, Part A-1, 15.10 Regulations for ventilation 15.10.1 to Part A-1, 15.10 Regulations for ventilation LR 15.10-01 inclusive, together with the additional requirement(s) of this Section.

LR 15.10-02 Failure of the ventilation system shall result in the following actions:

  • 1. ventilation failure in the bunkering station shall result in a shutdown of the bunker ESD valves;
  • 2. ventilation failure in the tank connection space shall result in a shutdown of the main tank valve;
  • 3. ventilation failure in the fuel preparation room shall result in a shutdown of the main tank valve;
  • 4. ventilation failure in a machinery space containing gas piping, gas equipment or gas consumers shall result in a shutdown of the master gas fuel valve associated with that machinery space; and,
  • 5. all other systems and spaces required to be ventilated shall have a shutdown sequence agreed with LR.

LR 15.10-03 Where pipe ducting or equipment enclosures are protected by inert gas rather than ventilation (see Part A-1, 9.6 Regulations for fuel supply to consumers in gas-safe machinery spaces 9.6.1), then loss of inert gas overpressure shall lead to the same actions as given in Part A-1, 15.10 Regulations for ventilation 15.10.2.

15.11 Other essential equipment

LR 15.11-01 Control, alarm and safety systems associated with other essential equipment installed in order to ensure fuel released to atmosphere does not present a significant health hazard (e.g. water seals, scrubbers, etc.), shall be in accordance with the manufacturer recommendations and as identified in the risk assessment.

Table 1 Control, alarm and safety systems

Item Monitoring Safeguards identified in Part A-1 Rule reference
Ammonia concentration limit (ppm) Alarm Automatic shutdown of tank valve Automatic shutdown of gas supply to machinery space containing ammonia fuelled consumers Shutdown of bunker ESD valves and submerged fuel-pump motors and isolation of their supply cables Activation of the ventilation closing device Initiate emergency ventilation Initiate water screens and waterspray system
Fire detection
Fire detection A X X Appendix LR2, Pt A-1, 15.9 Fire detection LR 15.9-01
Gas detection
Outlet from pressure relief devices, see Note 1 220 LAH Appendix LR2 Pt A-1, LR12.6-04 - LR12.6-05
Gas detection at ventilation inlets and openings to accommoation spaces, service spaces, control stations, machinery spaces and other manned spaces 25 LAH            

Appendix LR2 Pt A-1, 13.3 General, LR 13.3-08

Appendix LR2 Pt A-1, 15.8 Gas detection, LR 15.8-04
50 LAHH       X    
Bunker station 25 LAH

Appendix LR2, Pt A-1, 5.11 Arrangement of entrances and other openings in enclosed spaces, LR 5.11-03

Appendix LR2, Pt A-1, 13.7 Bunkering station LR 13.7-04

Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-02

220 LAHH X X X
Inter-barrier space of fuel tank other than type C tanks 25, see Note 4 LAH Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
220, see Note 4 LAHH  
Fuel storage hold space 25, see Note 4 LAH   Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
220, see Note 4 LAHH
Tank connection space 25 LAH Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
220 LAHH X X
Fuel preparation room 25 LAH Appendix LR2, Pt A-1, 15.11 Other essential equipment LR 15.11-01

Appendix LR2, Pt A-1, 13.6 Fuel preparation room LR 13.6-04

Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01

220 LAHH X X X X
Fuel supply pipe ducting or secondary enclosure outside of machinery spaces 25, see Note 4 LAH Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
220, see Note 4 LAHH X X
Fuel supply pipe or ducting or secondary enclosure in machinery spaces 25, see Note 4 LAH Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-01
220, see Note 4 LAHH X (see Note 3) X
Airlocks 25 LAH

Appendix LR2, Pt A-1, 15.11 Other essential equipment LR 15.11-01

Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-1

220 LAHH X X X
Secondary circuits where ammonia crossover is credible 25 LAH Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-1
220 LAHH
Alarms as required by the engine Safety Concept 25 LAH Appendix LR2, Pt A-1, 15.8 Gas detection LR 15.8-1
220 LAHH
Loss of ventilation
Airlock A Appendix LR2, Pt A-1, 5.12 Airlocks LR 5.12-01
Bunker station A X X Appendix LR2, Pt A-1, 15.10 Ventilation and inerting LR 15.10-02 (1)
Tank connection space A X X Appendix LR2, Pt A-1, 15.10 Ventilation and inerting LR 15.10-02 (2)
Fuel preparation room A X X Appendix LR2, Pt A-1, 15.10 Ventilation and inerting LR 15.10-02 (3)
Machinery spaces containing fuel consumers A X Appendix LR2, Pt A-1, 15.10 Ventilation and inerting LR 15.10-02 (4)
Pressure detection
Gas compressor inlet PAL Appendix LR2, Pt A-1, 15.6 Gas compressor monitoring LR 15.6-01
Gas compressor outlet PAL Appendix LR2, Pt A-1, 15.6 Gas compressor monitoring LR 15.6-01
Fuel storage tanks PAL Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
Bunker line PAL X X Appendix LR2, Pt A-1, 15.4 Bunkering and liquefied gas fuel tank monitoring LR 15.4-01
Loss of inter gas in double-walled piping or duct PAL X Appendix LR2, Pt A-1, 15.10 Ventilation and inerting LR 15.10-03
Level detection
Fuel storage tanks LAL Appendix LR2, Pt A-1, 15.4 Bunkering and liquefied gas fuel tank monitoring LR 15.4-01
LAH
LAHH X X X
Tank connection space bilge well LAH Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
Temperature detection
Bilge well low temperature in tank connection space, see Note 2 TAL X X X Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
Fuel storage tanks TAH Appendix LR2, Pt A-1, 15.3 General LR 15.3-01
Bulkhead shaft glands and bearings TAH Appendix LR2, Pt A-1, 15.6 Gas compressor monitoring LR 15.6-01
Position detection
Airlock A Appendix LR2, Pt A-1, 5.12 Airlocks LR 5.12-01
Note 1. Additional or alternative detectors may also be required based on the risk assessment and/or engine Safety Concept.
Note 2. Activation of the safeguard is dependent on the location of activated sensor.
Note 3. If the tank is supplying fuel to more than one engine and the different supply pipes are completely separated and fitted in separate double piping or ducts and the Master Fuel Valve is independent, only the Master Fuel Valve leading to the double pipe or duct shall be closed.
Note 4. Where system detection cannot be reliably achieved and/or low level concentrations of ammonia are expected during normal and abnormal operation, alternative limits may be proposed with justification for the consideration of LR and the National Administration.

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